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Selection of valves for wet flue gas desulfurization projects

2023-10-07View Original

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This post was last edited by Steven_p0kTk on 2023-9-28 at 14:13. Valves are commonly used fluid control devices in chemical production, and the choice of materials and types for such valves has a direct impact on the safe operation of the equipment as well as its production efficiency. In wet flue gas desulfurization projects, due to the special properties of the medium, electrochemical corrosion and harmful substances such as solid sulfur particles can occur, which imposes higher requirements on the material selection and type selection for valves. Firstly, regarding the issue of electrochemical corrosion, materials with good corrosion resistance should be selected. For example, metal materials such as stainless steel, nickel alloys, and titanium alloys possess excellent corrosion resistance, which can effectively prevent corrosion in the areas where the medium comes into contact with the valve. In addition, surface treatment techniques such as applying anti-corrosion coatings can also be used to improve the corrosion resistance of materials. Secondly, regarding the issue of solid particulate sulfur, materials with wear resistance should be selected. For example, hard alloy materials such as tungsten carbide and silicon carbide possess excellent wear resistance, which can effectively reduce the wear on the valve sealing surfaces caused by solid sulfur particles. In addition, surface hardening techniques such as coating and nitriding can also be employed to improve the wear resistance of the material. Finally, when selecting the type of valve, a comprehensive consideration should be given to the specific process conditions and usage requirements: (1) If low fluid resistance is required, ball valves or gate valves can be chosen; gate valves and plug valves are generally not selected ; (2) For valves that require flow control, globe valves are generally used, and the size of the valve seat is proportional to the travel distance of the closing element ; (3) For media containing suspended particles, ball valves and plug valves are generally used, as they provide a wiping action on the sealing surfaces. To address the issues of electrochemical corrosion and solid particulate sulfur that arise in wet flue gas desulfurization projects, the selection of materials and valve types must take into full account the materials’ corrosion resistance and wear resistance. The appropriate type of valve should be chosen based on the specific process conditions and operational requirements; only in this way can the safe operation of the valves and improved production efficiency be ensured.

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