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China’s Largest Methanol-to-Hydrogen Plant Put into Operation Author/Source: China Chemical Industry News Date: July 19, 2018 Clicks: 55 On July 17, reporters learned from Shanghai Huaxi Chemical Technology Co., Ltd. that China’s largest methanol-to-hydrogen plant – the 60,000 Nm3/h methanol-to-hydrogen plant owned by Shandong Shouguang Luqing Petrochemical Co., Ltd. – was officially put into operation recently, with a successful start-up on the first attempt. After 72 hours of operational testing, the unit produced 99.9% pure hydrogen, with a methanol consumption of 0.5 kg per Nm3 of hydrogen, meeting the design specifications. This facility is the largest methanol-to-hydrogen plant in China to be put into operation to date, following the Hubei Jin’ao 40,000 Nm3/h methanol-to-hydrogen plant designed by Shanghai Huaxi Chemical Company. The device utilizes Huaxi Chemical’s advanced methanol-to-hydrogen technology, PSA technology, catalysts, as well as the adsorbents and programmable valves used in the PSA section; Anhui Huadong Chemical Pharmaceutical Engineering Co., Ltd. is responsible for the detailed design. According to Ji Ziyi, general manager of Huaxi Chemical, this facility uses methanol and deionized water as raw materials. The heat provided by a heat transfer oil furnace is used to vaporize the methanol, which then undergoes a cracking reaction in the presence of a catalyst to produce shift gas. This shift gas is further processed through PSA, where the selective adsorption properties of the adsorbent are utilized to remove impurities from the gas – primarily CO and CO2 – thereby producing hydrogen with a purity of over 99.9%. The calibration results after the device started operating stably showed that, compared with similar domestic devices, it has lower energy consumption and less methanol usage, resulting in significant energy savings and economic benefits.
It’s a bit confusing – how is its economy version? ~~
With methanol prices rising so much lately, it’s probably no longer economical to use it.
I would like to ask whether it can reach full capacity? The maximum for Jin’ao is 30,000
May I ask why it is included as part of the setup? ?
Why can’t it operate at full capacity? Is it a decline in device performance or limited usage at the back?
In some coastal areas, natural gas is relatively expensive, while methanol imported by sea is cheaper. Therefore, the large-scale cracking method is chosen; it features a simple and safe processing procedure, and its fixed investment is also much lower compared to hydrogen production from natural gas or coal.
The load is unevenly distributed between the two heating furnaces: one is overloaded while the other does not reach full capacity
Is it an uneven distribution of the heat transfer oil, or an uneven distribution of the desorbed gas for reburning? Is the reactor in a one-to-one relationship with the heating furnace? It shouldn’t have caused such a large reduction in production, anyway.
The situation is rather special; after our own calculations, it turns out that one of the heat exchangers chosen was too large, which led to an improper distribution of the heat load.