100 inspection criteria for the 6S site of the equipment

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100 Inspection Standards for the 6S Workplace Organization: 1. Remove any unnecessary or currently unused items such as consumables, tools, fixtures, and measuring devices from the workbench. 2. There should be no extra items or loose parts on the production line. 3. Finished products, parts, and any dropped components must not be placed directly on the floor. 4. Defective items should be stored in a designated area for defective goods. 5. The work area should be clearly marked and separated into distinct zones. 6. Items within the work area should be arranged in an orderly manner. 7. Items of different types and purposes should be managed separately. 8. Personal items are not allowed in the work area. 9. Power cords must be properly managed; they should not be scattered or left on the floor. 10. The colors of marking tapes should be clear: green for fixed items, yellow for movable items, and red for defective items. 11. Plastic boxes should be placed either parallel or vertically. 12. Unused fixtures, tools, and cutting tools should be stored on tool racks. 13. Molds, fixtures, cutting tools that are not used frequently should be separated from those that are used regularly on the tool rack. 14. No other items should be placed where measuring tools are kept. 15. No extra items should be placed on assembly machinery. 16. Tools used in work should be placed in a way that makes them easily accessible. 17. Unnecessary tools should not be kept at the work station. 18. No miscellaneous items other than fixtures should be placed on tool racks. 19. Parts shelves, workbenches, cleaning cabinets, and trash bins should be placed horizontally and at right angles in designated areas. Sorting: 1. Consumables, tools, fixtures, and measuring devices should be placed horizontally and at right angles in designated areas. 2. Trolleys, carts, and forklifts should also be placed horizontally and at right angles in designated areas. 3. Parts and part boxes should be neatly arranged horizontally and at right angles in designated areas. 4. Finished products and finished product boxes should also be neatly arranged in designated areas. 5. Parts should correspond to their codes, and these codes must not be obscured. 6. Empty boxes should not be left scattered; they should be kept neatly and collected promptly. 7. Items with bases should be placed horizontally and at right angles in designated areas. 8. Marking machines, samples, and inspection equipment should also be placed horizontally and at right angles in designated areas. 9. Documents should be stored separately according to their content, with clear labels. 10. Marking tapes should be intact and free of wrinkles, and should be placed horizontally and at right angles. 11. Signboards, instructions, standards, and project-related signs should also be placed horizontally and at right angles in designated areas. 12. Content on bulletin boards should be updated regularly, with the responsible department and person’s name indicated. 13. Chairs in the rest area should be rearranged after use. 14. Cleaning supplies should be put back in cleaning cabinets or designated areas after use. 15. No items should be placed in aisles. 16. Areas where items are not allowed (except in aisles) should be marked. 17. The locations of various cabinets and shelves should be clearly marked. 18. The locations where semi-finished products are stored should be clearly marked. 19. Finished products and parts must not be placed directly on the floor. 20. There should be clear regulations regarding the area where defective items are stored. 21. The area for storing defective items should be distinguished using colors such as red. 22. The area for storing defective items should be located in a visible spot. 23. Items that need repair should be placed outside the production line. 24. Labels indicating the location of parts should be complete. 25. Plastic boxes and packaging materials should have the name of the item marked on them. 26. Tools used in work should be placed in a location where they can be accessed easily without having to walk around or bend over. 27. Efforts should be made to ensure that tools can be placed in their designated locations with ease. 28. There should be enough space at the locations where tools are stored. Lean Production Promotion Center 29. Jigs and tool racks should have codes. 30. The codes on these racks should be clearly visible from the front. 31. Jigs and tool racks should be distinguished using different colors. 32. Jigs should be arranged according to their frequency of use, with those used more frequently placed closer. 33. Jigs and tools should be grouped together by type of finished product. 34. Finished products should be stored separately based on their specifications and models. 35. Paths and storage areas for finished products should be marked with lines for clarity. 36. Finished products should have codes (numbers) and indications of quantity. 37. Measuring tools should be stored in a way that prevents dust and rust. 38. Tool racks should be arranged in a manner that facilitates easy access to items. 39. Unapproved or defective measuring tools cannot be used (precision checks should be indicated with labels).

Cleaning 1. The floor should be kept free of dust, debris, paper scraps, and other impurities. 2. Corners, floors, and areas under equipment should be cleaned thoroughly. 3. Stains on the floor should be removed. 4. The working surfaces on assembly lines should be kept clean. 5. Conveyor belts on assembly lines should not have glue or other stains on them. 6. Both ends of the assembly line should be kept clean.

Hygiene 1. Workbenches, file cabinets, jigs, shelves, doors, and windows should be kept free of dust and oil. 2. Equipment and accessory boxes should also be kept free of dust and oil. 3. The floor should be cleaned regularly to keep it free of dust and oil. 4. Work shoes and uniforms should be kept neat and clean, without any scribbles or markings. 5. Assembly machines should not have rust or peeling paint; covers should not be missing. 6. Cleaning cabinets and tools should be kept clean. 7. Activities unrelated to work should not be carried out. 8. All company rules and regulations must be strictly followed. 9. Arrive and leave work on time, clock in on time, and do not be late or absent from work. 10. Hair should be tied back as required.

Behavior 1. Wear work shoes, uniforms, and identification cards as required. 2. Smoking should take place in designated areas only; smoking is not allowed in work areas. 3. Wash hands before starting work or eating. Queue up properly when clocking in or eating, and do not cut in line. 4. Gloves should be worn as required. 6. Show basic courtesy to supervisors. 7. Do not spit anywhere or throw trash carelessly; pick up trash immediately and dispose of it properly. 8. Eating is not allowed during working hours, including breakfast or snacks. 9. Good personal hygiene should be maintained. 10. Stationery and documents on desks should be organized neatly. 11. Desks, computers, and other office equipment should be kept clean. 12. Only necessary items should be kept. 13. Trash should be disposed of promptly.

Safety 1. Hazardous materials should be clearly labeled. 2. There should be no items piled up in front of safety exits. 3. Fire extinguishers should be placed in designated locations and in working condition. 4. There should be no items placed in front of or below fire hydrants. 5. The amount of flammable materials kept should be within acceptable limits. 6. All fire-fighting equipment should be in working condition. 7. Ensure that no items block pathways. 8. Switches and usage of large equipment such as air conditioners and elevators should be managed by designated personnel or governed by specific rules. 9. Check for any abnormalities in power supplies, wiring, switches, and sockets. 10. Illegal operations are strictly prohibited. 11. Measures should be taken to prevent items from toppling over. 12. Ensure that no sources of fire remain unattended