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What are the advantages and disadvantages of each control scheme for the tower bottom steam reboiler?

2018-12-13View Original

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What are the advantages and disadvantages of each control scheme for the tower bottom steam reboiler? Option 1: The control valve regulates the steam flow and the temperature of the sensitive plate on the condensate line ; Option 2: The control valve is used on the steam line to regulate the steam flow and the temperature of the sensitive plate, with a separate condensate tank.
Reply #22018-12-13
Option 1 may make use of some sensible heat; its advantage is a smaller diameter for the control valve, while the disadvantage is delayed control. Option 2 makes use of latent heat; its advantage is rapid control, but the disadvantages are the need for a condensate tank and a larger valve diameter. The choice should be based on actual conditions, and it is important to ensure that the condensate tank is equipped with vapor connection lines in Option 2
Reply #32018-12-13
Steam has been in use for almost a hundred years. For beginners, it is most important to learn the existing knowledge, experience, and standards; one should not try to design innovations on their own without having a basic understanding first
Reply #42018-12-14
This is the first time I’m seeing Option 2. If a malfunction in the instruments has a significant impact on the system’s pipelines, considering practical aspects, it seems that our factory does not currently have any equipment suitable for using Option 2
Reply #52018-12-16
Just add a hydrostop and that’s it. Why go through all this hassle?
Reply #62018-12-17
Option 2 is good; a pressure relief valve is not suitable – the amount of gas that leaks in a year is enough to afford a control valve
Reply #72018-12-17
Main advantages of Option 2: 1. The control valve is located on the condensate pipeline, requiring a smaller size; 2. When the heat transfer temperature difference between the steam saturation temperature and the vaporization temperature of the reboiler’s process material is relatively small, it is advantageous over Option 1 (where there is a pressure drop across the steam control valve). Main disadvantages: 1. A condensate buffer tank is required, or it is necessary to use condensate to cover part of the heat exchange tubes in the reboiler and sacrifice some of the heat transfer area in order to achieve regulation and control; in other words, the reboiler needs to have a sufficient amount of spare area ; 2. Under abnormal operating conditions, such as when the tower pressure is high or the temperature at the bottom of the tower is high and it is necessary to shut off steam supply via interlock (assuming the control valve has a shut-off function), the lag is significant, making this approach less direct and effective than the alternative solution.
Reply #82018-12-17
Isn’t Plan 2 just about controlling the steam flow and installing a drain valve at the outlet?
Reply #92018-12-17
Plan 1 mentioned by the original poster corresponds to Figure 2, while Plan 2 corresponds to Figure 1. Didn’t many people say the opposite? ! Simply adjust the steam flow, and a condensate collection tank can be installed at the outlet. Adjustment is sensitive and fast.
Reply #102018-12-17
I see, then in my previous reply I needed to swap \"Plan Two\" and \"Plan One\".
Reply #112018-12-18
Liquid control for the separate condensate tank is sufficient; no steam trap is needed

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