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What insights and experiences do you have regarding the placement of operation stations in various systems within the central control room of large-scale combined workshops?

2015-08-31View Original

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This post was last edited by 328104062 on 2016-2-24 at 11:37. As the title suggests: a large-scale combined workshop equipped with multiple units and devices; each of these devices requires a DCS control system (HIS for various devices), a CCS system (AUX control panels, monitors, etc.), an SIS system (AUX control panels, control boards, buzzers, etc.), a GS system (comprising detectors for toxic and flammable gases as well as flash alarms), a CCTV system (an industrial television system consisting of integrated explosion-proof cameras of the “Tyco” brand, various optical fibers, switches, etc.), a MES system (a factory management system used for daily production monitoring, statistics, and analysis), an AFM system (a boiler flame monitoring system), and an automatic fire alarm system (comprising FMD: explosion-proof flame detectors); VAA audio-visual alarm ; (MCP explosion-proof manual alarm buttons, etc.) The above systems utilize on-site instruments, various cards in the FAR, as well as various interfaces such as RS485 and OPC, and communication protocols like MODBUS and PROFIBUS. Through networks such as V-network and E-network, they form large \"local area networks\"; meanwhile, GPS servers and clock generators are used to standardize time to Beijing time, thereby enabling monitoring and control. In these systems: 1. In factories, where should the operation stations be placed – in the outdoor control room or in the indoor control room? (Such as automatic fire alarm systems) – which ones are installed both in the internal control room and the external control room (such as MES systems, GS systems)? 2. In the CCR (control room), which systems must be placed next to the internal operators, within easy reach for convenient operation? (such as SIS, CCS), what about GS? 3. For large integrated workshops, such as those with 5 large-scale units, should operation stations be set up separately for each system, or should only one operation station be provided, for systems such as the GS system, MES system, CCTV system, and AFM system? 4. Within the limited space of the central control room, if there are a total of 30 vertically stacked displays (60 units in total), how can they be arranged effectively to ensure safety, quietness, convenience, and efficiency in operations, while also taking into account future expansion and upgrades? How did everyone set it up? Does it feel convenient to use?
Reply #22015-08-31
If anyone has layout diagrams of the various terminals in the control room (HIS, AUX, AFM, GS, MES, etc.), please send them to me at the email address 328104062@QQ.COM for reference. Thank you very much
Reply #32015-08-31
Could you also send me a floor plan of the outdoor control room for reference? Thank you
Reply #42015-09-01
Is no one coming to talk? Floor plans and system tray diagrams – essentially, there is no best option, only better ones! I just want to learn from everyone’s experience; even lessons are valuable
Reply #52015-09-01
1. The terminals typically placed in the outdoor control room serve only for display purposes and do not have operational privileges. 2. The corresponding fire, flammability, toxicity, and other alarm systems are only installed in the control room. 3. The DCS consoles, monitors, and interlock systems in the control room are all arranged according to their respective devices. 4. As for how to arrange them, it mainly depends on the space available in the control room. I have visited some facilities where they are arranged in a single row, and others where they are arranged in two rows. The most luxurious one is designed in an OFFICE style, with each device in its own space, separated by partitions – a very user-friendly layout!
Reply #62015-09-02
Is there a distribution chart? What are the numbers and positions of the separate settings?
Reply #72015-09-02
Send email to 328104062@qq.com
Reply #82015-09-03
The outdoor control room is located at the production site, in a corner of the facility, and shares the same building as the FAR
Reply #92015-09-04
How can screens from SIS, GS, CCS, CCTV, AMS, etc. be aggregated on the DCS operator station as monitoring displays? ? What needs to be done?
Reply #102015-09-13
How can screens from SIS, GS, CCS, CCTV, AMS, etc. be aggregated on the DCS operator station as monitoring displays? ? What needs to be done?

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