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Latest production standards and technologies for plate heat exchangers

2016-06-23View Original

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Directions for optimal design: Improving plate heat exchangers. The keys to enhancing heat transfer efficiency lie in improving the heat transfer coefficient and the logarithmic mean temperature difference. Thickening the plates can improve the pressure resistance of the heat exchanger. This approach should employ a counterflow arrangement, so that the temperature of the cold medium exiting the heat exchanger is high, ensuring that the temperature of the cold medium after mixing at the exit of the heat exchanger meets the design requirements. The optimization design method for improving the efficiency of plate heat exchangers is a matter related to comprehensive economic benefits, and should be determined through technical and economic comparisons. Whether using symmetric or asymmetric, single-pass or multi-pass plate heat exchangers, a bypass pipe for the heat exchanger can be installed, but this requires specific thermal calculations. Provided that the pressure-bearing capacity of the heat exchanger is sufficient, a smaller plate thickness should be selected as much as possible. The combination of multiple processes gives rise to mixed flow patterns, resulting in a slightly lower temperature difference for uniform heat transfer. When the flow rates of the hot and cold fluids are high, the use of a heat-mixing plate in an asymmetric plate heat exchanger allows for a reduction in the required area of the plates compared to a symmetric single-pass heat exchanger. By combining rigid plates and flexible plates, flow channels with three different characteristics—high (HH), medium (HL), and low (LL)—can be created to meet the requirements of various operating conditions. Reduce the thickness of the plate; the material for the plate can be austenitic stainless steel, titanium alloy, copper alloy, etc. The plate thickness has a significant impact on the heat transfer coefficient; a reduction of 0.1 mm in thickness increases the overall heat transfer coefficient of symmetric plate heat exchangers by approximately 600 W/(m·K), while it increases it by about 500 W/(m·K) for asymmetric ones. Since detachable plate heat exchangers are easy to disassemble and clean, and allow for flexible adjustment of the heat exchange area, they are widely used in heating systems. It reduces the thermal resistance of the fouling layer. Since the corrugations in plate heat exchangers enable turbulence to occur at lower flow velocities (at a Reynolds number of 150), a higher surface heat transfer coefficient can be achieved. This surface heat transfer coefficient is related to the geometric structure of the plate corrugations as well as the state of motion of the fluid. Some heating companies add chemicals to the heating medium to prevent water theft and corrosion of steel components; therefore, it is necessary to pay attention to water quality and the contamination of heat exchanger plates by viscous chemicals.

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