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Arrangement of elliptical end caps

2016-11-01View Original

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Who knows what considerations should be taken into account when arranging large-diameter elliptical end caps? Or layout diagrams for various diameters?
Reply #22016-11-01
This question is quite general, so it’s rather difficult to answer. However, the principle of layout is to maximize the utilization rate of steel plates, while ensuring compliance with regulatory standards and the requirements specified in the owner’s technical contract. Of course, some design requirements dictate that the openings on the head should be avoided in areas near nozzles and the like, and the placement of welds must be taken into consideration. Headings with a diameter of 6000 mm or less can generally be formed by integral pressing; for larger sizes, segmented pressing must be considered, taking into account the manufacturing capabilities of the heading manufacturer.
Reply #32016-11-01
For the specific cutting dimensions, it is recommended to consult with the head manufacturer to confirm.
Reply #42016-11-01
It is mainly due to the excessive diameter, which is restricted by road size limits. How to divide into segments while minimizing welds, to facilitate on-site welding.
Reply #52016-11-01
I agree with what was said above. In principle, the location of the welds is determined based on the customer’s requirements and the dimensions of the end caps; the distance between welds should be at least 3 times the thickness of the material, and also at least 100 mm. If there are welds, most pressure heads do not permit diagonal welds; in general, it is required that the number of welds be kept as low as possible, avoiding areas with openings, while taking into account the utilization rate of the steel plates and the weight of the welding materials.
Reply #62016-11-01
Exactly what size the head should be, and what the maximum sheet size is
Reply #72016-11-16
When working on the seams of the head, pay attention to several things: the distance between welds (it should be no less than 3 times the thickness of the material, and certainly not less than 100 mm), try to avoid areas with openings, and the welds in the transition zones should be radial in orientation
Reply #82016-12-01
This question is way too vague; each specific issue needs to be analyzed individually

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