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Matters regarding completion documents for pipelines

2017-03-03View Original

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Is it necessary to include the non-destructive testing assignment form in the pipeline handover documents? Are there any relevant regulations regarding this?
Reply #22017-03-03
As a construction supervisor, it comes down to process control and completion documents.
Reply #32017-03-03
Generally, the following documents should be submitted as part of the completion records for pressure pipelines; of course, each inspection agency may have different requirements. These include: a notice of installation, modification, or repair of special equipment; contracts such as the project installation contract and the project supervision contract; contracts for engineering inspections, anti-corrosion measures, and insulation; qualification certificates; copies of the qualification certificates for the pressure pipeline design unit, the supervision unit, and the installation unit; copies of the manufacturing permits for the pressure pipeline’s pressure-bearing components; copies of the qualification certificates for the units responsible for inspecting and applying anti-corrosion measures to pressure pipelines; copies of the qualification certificates for the units responsible for insulation work on pressure pipelines; a summary table of welding personnel involved in pressure pipeline installation along with their qualification certificates (copies); a summary table of inspection personnel involved in pressure pipeline installation along with their qualification certificates (copies); design documents, including technical specifications for pressure pipeline design, design drawings along with their technical requirements; notices of changes in pressure pipeline design (with confirmations); confirmations of changes in the installation design; information regarding the on-site quality assurance system of the installation unit and the names of the personnel assigned to it; construction plans or organization charts for pressure pipeline installation; reports on welding process evaluations; welding procedure specifications or welding operation guides; records related to non-destructive testing, including non-destructive testing methods and plans; minutes of design reviews and planning meetings; certificates confirming the quality of pressure pipeline installation; technical specifications for pressure pipeline installation; a list of all components used in pressure pipeline installation (including welding materials); a catalog of technical documents related to pressure pipeline installation; tables showing the lengths, thicknesses, and number of welds for different specifications and materials of various pipelines within the pressure pipeline system; records of pressure pipeline installation; certificates of quality for pipeline components (including welding materials) along with records of physical inspections; copies of certificates of quality for pipeline components; spectroscopic analysis results for alloy steel materials; reports on the acceptance of those spectroscopic analysis results; test reports related to alloy steel materials; records of valve tests; records of cleaning and degreasing pipeline components; records of processing operations on pipes and fittings; records of pipe and fitting alignment and welding; records of flange installation (including valve flanges); records of valve installation (including safety valves); records of expansion joint and compensator installation; records of installation of auxiliary facilities and equipment; records of installation of supports and hangers; records of construction activities involving pipe penetration and concealment; non-destructive testing reports, including summary reports on X-ray testing, ultrasound testing, and magnetic particle testing, along with corresponding evaluation reports; records related to heat treatment; graphs showing heat treatment temperatures and times; records of pressure testing; records of leak testing; records of static grounding tests; records of ball-tightness tests; records of cleaning and purging operations; records of anti-corrosion treatments; records of insulation work; records of concealed work related to pipelines; safety accessories for pressure pipelines; records related to these safety accessories; reports on the calibration and testing of safety accessories; a single-line diagram of the completed pressure pipeline; reports from inspection agencies regarding the safety supervision and inspection of pressure pipeline installation
Reply #42017-03-03
There are no disputes regarding the completion documents for pressure pipelines; they indeed differ from those of the local special inspection agencies. I’m just a bit unclear about the completion documents for non-pressure pipelines; the necessary process documents and inspection documents are definitely essential. There are currently objections regarding the commission order; I personally feel it’s unnecessary to include it in the handover documents.
Reply #52017-03-04
It seems there are no records of visual inspection for welding
Reply #62017-03-04
There is certainly no need for a non-destructive testing assignment form. In fact, some other records are also not necessary, such as welding records, purging records, painting records, insulation records, and so on.
Reply #72017-03-04
The flaw detection commission form is not included in the handover documents
Reply #82017-03-04
Retained as process documentation by the flaw detection unit
Reply #92023-04-20
This post was last edited by stcc on 2023-7-1 15:18. Tool for batch generation of SH/T 3543-2017 and SH/T 3503-2017. Link: https://bbs.hcbbs.com/forum.php?mod=viewthread&tid=3596908&mobile=2

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