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Galvanizing process for pressure pipelines

2019-03-19View Original

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Recently we manufactured one piece of equipment using carbon steel pipes with a DN200 diameter. The customer requested that these pipes be hot-dip galvanized. After they were galvanized and then assembled, leaks were detected at many of the sealing surfaces. I wonder if the sealing surfaces were covered by zinc during the galvanizing process, which led to poor sealing performance. What is the correct hot-dip galvanizing process for pipes, and how can the sealing surfaces be protected? Please provide some guidance. Thank you!
Reply #22019-03-19
Deformation can easily occur at the hot-dip galvanized threads or on the flange sealing surfaces, but protective measures should be in place to avoid this; such measures are widely used these days. It can only be handled by professional manufacturers
Reply #32019-03-19
1. Apply high-temperature grease to the sealing surface; 2. After galvanizing, the pipeline surface is processed with a water line again.
Reply #42019-03-19
Thank you for your guidance. Second, the pipes that are sent out for galvanizing are already semi-finished products; they include pipe flanges, elbows, etc., and have already been welded together, so it should be quite difficult to process them further
Reply #52019-03-19
There are specialized manufacturers that handle the processing of sealing water lines. My personal understanding: the flange stays fixed, and it’s the machined tool that moves, right?
Reply #62019-03-19
There are online services that offer on-site repair of flange seals.

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