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Common faults and repair methods of electric soft-sealed butterfly valves

2020-10-22View Original

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  The electric soft-seal butterfly valve relies on the motor of the electric actuator to drive the valve shaft, which in turn causes the butterfly disc to rotate 90° in order to open or close the valve; it can be used for both shut-off and flow regulation purposes. The electric actuator of the electric soft-seal butterfly valve is equipped with limit switches that automatically cut off the power supply when it reaches the end position. To ensure safety in operations, the electric soft-seal butterfly valve also has power overload protection devices and signal lights for indication. The common faults and troubleshooting methods for electric soft-sealed butterfly valves are as follows: Fault 1: External leakage at the valve packing. Cause: ① Severe aging of the packing. ②The gland bolts are not tightened or have become loose. Solution: ① Replace with new packing. ②Tighten the gland bolts evenly. Fault 2: Leakage at the end cover. Cause: ① Bolts not tightened properly. ②The O-ring is damaged. Solution: ① Check if the bolts are loose and tighten them. ②Replace with a new O-ring. Fault 3: Leakage at the sealing surface. Cause: ① The butterfly valve does not close properly. ②Dirt accumulation on the sealing surface causes poor sealing. ③Damage to the sealing surface. Solution: ① Adjust the screws on the electric actuator of the electric butterfly valve to close the butterfly disc in place. ②Clean the accumulated dirt from the sealing surface. ③Repair the damaged sealing surface. Fault 4: The electric actuator does not operate smoothly, resulting in the valve failing to open and close properly. Cause: ① The packing is tightened too much. ②The gland of the filler was not tightened properly and became tilted. ③Excessive device failure and damage. Solution: ① Do not tighten the packing gland too much; loosen it appropriately. ②Adjust the verticality of the packing gland. ③Replace with a new transition device. Fault 5: The motor does not stop when reaching the end of its travel range, or the opening/closing action is incomplete. Causes: ① The limit switch is malfunctioning, or the overload protection device is inaccurate. ②The limit switch acts too early or reacts too slowly.   Solution: ① Replace the limit switch or adjust the overload device to ensure accuracy. ②Adjust the response speed of the limit switch.   By understanding and mastering the common faults of these electric soft-sealed butterfly valves and their corresponding solutions, you will be able to handle similar valve issues on your own in the future!

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