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How should the additional amount for corrosion or abrasion be determined when calculating the wall thickness of straight pipes?

2024-04-23View Original

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How should the additional amount for corrosion or abrasion be determined when calculating the wall thickness of straight pipes? I see many cases related to stainless steel material, where the value is 0. It’s the idea that stainless steel doesn’t corrode, but the abrasion caused by the fluids inside can still reduce its thickness, right? So, I would like to ask what reasonable values can be used for carbon steel or stainless steel?
Reply #22024-04-23
The additional amount for corrosion or abrasion in the calculation of straight pipe wall thickness is intended to provide a certain thickness of material to account for potential future losses due to corrosion or abrasion, thereby ensuring the safety and reliability of the pipeline during its designed service life. 1. **Carbon steel material**: Due to its tendency to corrode, carbon steel generally requires a higher allowance for corrosion. The value of the corrosion allowance is usually determined based on factors such as the pipeline’s operating environment, type of medium, and temperature. Under some severe operating conditions, the additional corrosion amount can reach 3 mm or more. 2. **Stainless steel material**: Although stainless steel has good corrosion resistance, this does not mean it is completely immune to corrosion. Especially in environments containing chloride ions, stainless steel can still suffer from pitting or stress corrosion cracking. Regarding the additional amount of corrosion for stainless steel, although it may sometimes be 0, this usually refers to environments that are relatively clean or well-controlled. However, in practical engineering applications, it is still necessary to take into account an additional amount for corrosion depending on the specific circumstances, such as 1 mm or less; the exact amount depends on the environment and the medium involved. 3. **Abrasion considerations**: Regarding abrasion, this usually occurs in fluid media with high flow velocities or containing solid particles. The calculation of the erosion addition amount is usually estimated based on the properties of the fluid (such as particle size, hardness, concentration, etc.) and the flow velocity. In general, for different materials and different operating conditions, the specific values for the corrosion or abrasion allowance need to be determined based on detailed environmental assessments and historical experience data. In uncertain situations, it is very necessary to consult experienced engineers or refer to relevant design specifications and standards. .
Reply #32024-04-24
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Reply #62024-04-30
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Reply #72024-05-17
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Reply #82024-07-04
Looking forward to the expert's reply, so I can learn from it

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