【Ten Years of Rapid Development in Chemical Equipment】Major breakthroughs from 2538 to 2025! My first comprehensive test of a high-power integrated compressor was successful
Thread Content
Let’s give praise and support to the achievements made in China’s chemical engineering technology and equipment; your participation in discussions is the greatest encouragement. **********************【Ten Years of Progress in Chemical Engineering Equipment】Regular updates and summaries are available – feel free to join the discussions: https://bbs.hcbbs.com/thread-3576046-1-1.html ***************** The first large-power integrated compressor developed in China was successfully tested. Recently, SHENGU Group completed the joint operation tests for this compressor at the **Large-Scale Turbine Compressor R&D (Testing) Center, which indicates that SHENGU now has the capability to develop and supply integrated compressors on its own. During the testing process, various parameters such as vibration and temperature across the entire speed range of the unit met the expected levels, and all systems operated smoothly and reliably. This represents a significant breakthrough by SHENGU in the field of high-end compressors, breaking the foreign monopoly on integrated compressor technology. It is understood that this project represents Shenhua Gas Turbine’s creative exploration in compressor technology, and it is also one of the key projects within the company’s medium- to long-term strategic plan. Integrated compressors revolutionize the structural design and operation mode of traditional compressors by incorporating a range of cutting-edge technologies such as process gas cooling for high-speed motors, high-power, high-bandwidth electromagnetic bearings, supercritical rotors, and fully shielded, integrated pressure-resistant structures. Many of these technologies are still in the exploratory stage internationally, and each breakthrough represents a breakthrough through both existing theoretical frameworks and engineering practices. Ten years ago, Shenmu adopted a forward-looking perspective, focusing on the long term and the future. With the goal and mission of developing a technology that could revolutionize traditional compressors and elevate the industry to new heights, it formed a team in the absence of orders or a market, thus embarking on a long journey of exploration and research. For a decade, challenges have continued. The project team is faced with issues such as overheating of electromagnetic bearings and high-speed motors under heavy load, performance degradation of compressors in extreme environments, as well as problems related to the spatial arrangement and mutual interference among compressor components during the process of miniaturization. During the three-year pandemic prevention period from 2020 to 2022, supply chain disruptions and obstacles to on-site testing forced the team to rely on cloud-based collaboration; many critical tests had to be postponed. Without test data, the design plans could not be verified, and the project was on the verge of being halted. Due to the high difficulty of developing the project, the team encountered countless failures; a cycle of \"trial and error–improvement–more trial and error\" repeated itself over and over. These repeated setbacks posed multiple challenges for the entire team. During the progress of the project, there were doubts regarding whether a technological breakthrough could be achieved, as well as concerns about the future market prospects. Was it worth investing such substantial amounts of human, material, and financial resources? However, these challenges in no way affected Shenmu’s determination and effort to pursue independent innovation, nor did they stop the project team from moving forward in its exploration. They worked day and night at the testing site; through countless sleepless nights, they achieved gradual breakthroughs in technology, turning the concepts outlined on blueprints into precise devices in reality, and ultimately reached the glorious moment when the integrated compressor test was a success. Shenmu has successfully developed high-power integrated compressors, which not only represent a major leap forward in industry technology by transforming \"compressors\" into \"compression systems\" but also feature high speed, oil-free operation, integration, and intelligence. They offer significant advantages over traditional compressors in terms of energy efficiency, environmental protection, and cost-effectiveness. Whether it is natural gas pipelines spanning thousands of kilometers, the underwater pipelines that transport gas deep beneath the sea, or gas storage facilities that serve as an \"underground bank\" for energy security, these compressors are capable of handling such tasks effectively; they can even be used in special environments where traditional compressors cannot function.
【Ten Years of Rapid Development in Chemical Engineering Equipment】From 2025 to 2039: The first use of a seven-functional robotic arm for unmanned remotely operated vehicles (ROVs) in China’s deep-sea oil and gas industry https://bbs.hcbbs.com/thread-5696930-1-1.html (Source: Haichuan Chemical Industry Forum)
Recently, China’s first high-power integrated compressor, developed independently by SHENGU Group, successfully completed its joint commissioning tests at the **Large Energy Turbine Compressor Unit R&D (Experimental) Center, marking SHENGU’s capability to develop and supply integrated compressors independently. During the testing process, various parameters such as vibration and temperature across the entire speed range of the unit met the expected levels, and all systems operated smoothly and reliably. This represents a major breakthrough for our group in the field of high-end compressors; it breaks the long-standing foreign monopoly on integrated compressor technology, setting another milestone in the process of localizing key manufacturing equipment. This project represents Shenhua Gear Group’s innovative exploration in compressor technology, and it is also one of the key projects within the company’s medium- to long-term strategic plan. Integrated compressors revolutionize the structural design and operating principles of traditional compressors. They incorporate a range of cutting-edge technologies such as process gas cooling for high-speed motors, high-power, high-bandwidth electromagnetic bearings, supercritical rotors, and fully shielded, integrated pressure-resistant structures. Many of these technologies are still in the exploratory stage internationally, and each breakthrough requires overcoming both existing theoretical frameworks and practical engineering constraints, making the task extremely challenging. Ten years ago, with a forward-looking perspective and an eye on the long term and the future, Shenmu took on the goal and mission of exploring a way to revolutionize traditional compressor technology and lead the industry to new heights. In a situation where there were no orders or market demand, in what could be considered a \"unexplored territory,\" it assembled a team and embarked on a long journey of exploration and research. For a decade, challenges have continued. The project team is faced with a series of challenges, including overheating issues of electromagnetic bearings and high-speed motors under heavy load, performance degradation of compressors in extreme environments, as well as problems related to the spatial arrangement and mutual interference among compressor components during the process of miniaturization. For a decade, difficulties have persisted. During the three-year pandemic period from 2020 to 2022, supply chain disruptions and obstacles to on-site testing forced the team to rely on cloud-based collaboration; many critical tests had to be postponed. Without test data, it was impossible to verify the design plans, and the project was on the verge of being halted. For a decade, there have been continuous setbacks. Due to the high difficulty of developing the project, the team encountered countless failures; a cycle of \"trial and error – improvement – further trial and error\" repeated itself over and over. These repeated setbacks posed numerous challenges both physically and mentally for the entire team. For a decade, doubts have persisted. During the progress of the project, there were doubts regarding whether a technological breakthrough could be achieved, as well as concerns about the future market prospects. Was it worth investing such substantial amounts of human, material, and financial resources?
However, these challenges in no way affected SHENGU Group’s determination and effort to pursue independent innovation, nor did they stop the project team from moving forward in its exploration. Over the past decade, the people of SHENGU have persevered through difficulties, challenges, setbacks, and doubts ； With firm determination and solid professional skills, the project team has repeatedly learned from setbacks and found opportunities in failures. They worked day and night in front of computer screens and at the testing sites; through countless sleepless nights, they achieved gradual breakthroughs in technology. Finally, after much effort, they were able to turn the concepts outlined on blueprints into actual, sophisticated devices, and celebrated the glorious moment when the integrated compressor tests were successful. Shenmu Group has successfully developed high-power integrated compressors, which not only represent a major leap forward in industry technology by transforming \"compressors\" into \"compression systems\", but also feature high speed, oil-free operation, integration, and intelligence. They offer significant advantages over traditional compressors in terms of energy efficiency, environmental protection, and cost-effectiveness. Whether it is natural gas pipelines spanning thousands of miles, the underwater pipelines that carry energy deep beneath the sea, or gas storage facilities that serve as an \"underground bank\" for energy security, these compressors are well-suited to handle such applications; they can even be used in special environments where traditional compressors cannot function. The emergence of this \"major national asset\" is a testament to the spirit of Shenmu Group’s employees who are willing to be pioneers; it truly reflects the group’s commitment to cutting-edge technology, its dedication to fulfilling its promises to customers, and its sense of responsibility toward its mission. This is not only a technological breakthrough but also a victory of perseverance in one’s beliefs, vividly demonstrating the bold spirit of the Shenmu people who stand at the forefront of progress and are committed to innovation in the new era. It is precisely this innovative gene ingrained in their blood and their sense of patriotism that have endowed SHENGU with the strength to become a vital instrument for a great nation, endowing it with significant weight and influence. In the great journey of revitalizing the national industry, it has written a glorious chapter for China’s equipment manufacturing sector!
【Ten Years of Rapid Development in Chemical Equipment】From 2025 to 2042, China’s first continuous polyphosphate production plant began trial operations in Dangyang. https://bbs.hcbbs.com/thread-5696979-1-1.html (Source: Haichuan Chemical Forum)
【Ten Years of Rapid Development in Chemical Engineering Equipment】2548-2025: CNOOC Engineering’s cryogenic liquid hydrogen storage tanks have obtained the AIP certificate from the China Classification Society https://bbs.hcbbs.com/thread-5697254-1-1.html (Source: Haichuan Chemical Industry Forum)