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Our company intends to purchase stainless steel strip spliced weld heads, as the manufacturing license of the head manufacturer has expired, and there are no qualified welders or personnel for non-destructive testing available. What should I do if I return to my own company and there’s no welder’s stamp for non-destructive testing? I’m not sure how other companies handle this.
Haha, for end caps purchased in their entirety with seams, we require inspection certificates, so this kind of problem won’t arise. If the seam is welded and undergoes non-destructive testing by their own personnel, this problem wouldn’t arise either.
I’ve already bought it and this problem exists; the manufacturer of the end caps is responsible. Even if the requirements regarding end cap manufacturing qualifications have been removed, the standards for end caps still stipulate requirements for welding qualifications and non-destructive testing qualifications, so it should be the manufacturer of the end caps who handles this issue.
If that doesn’t work, then remove the welded metal, weld it yourself, and perform non-destructive testing; it’s just that deformation is likely to occur. . . .
The Opinions of the Special Equipment Bureau of the General Administration of Quality Supervision, Inspection and Quarantine on the Implementation of the \"Safety Technical Inspection Regulations for Fixed Pressure Vessels\" (TSG 21-2016) (Quality Supervision Special Letter [2016] No. 46) stipulate as follows: 2. Regarding the inspection of pressure components and parts that are manufactured separately. “After the implementation of the new fixed capacity regulations, the pressure vessel components and parts that are manufactured separately and require supervision inspection include: welded tube sections, end caps, and spherical shell plates for spherical tanks, as well as heat exchange tube bundles connected by welding.
It’s because the head manufacturing factory’s certification has expired, and there are no qualified welders or non-destructive testing personnel anymore? What kind of logic is that? . No production qualifications are required. No, welders or personnel with qualifications in non-destructive testing are not needed either. . For container heads with welds, various documents require a supervision inspection report. . .
Some time ago, we also encountered many head manufacturers claiming that their qualifications had been revoked and that they would no longer issue inspection certificates; we insisted on having such inspections, and in the end they did provide the inspection certificates. In fact, even for end caps without welds, due to some special requirements such as heat treatment for restoring properties or solution treatment of stainless steel, it’s better to have supervision over these processes; otherwise, the domestic market is in a very poor state.
If the company’s qualifications have expired, do the welder’s qualifications also expire? The two are not consistent. If the welder’s license is valid, then yes. Otherwise, refuse to buy it.
This head manufacturing factory must be a small one, with an incomplete staff that was put together temporarily. Large head manufacturing plants certainly will not have such problems.