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Issues regarding the liquid level control methods for waste heat boilers in the chemical industry

2017-06-05View Original

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Dear colleagues: Here, several units have high residual heat from their reactions, so residual heat boilers are installed to generate steam. In actual operation, the liquid level in these boilers (vessels) fluctuates significantly; therefore, automatic interlock systems control the makeup water valves to supply additional water; Here, we have newly launched projects focused on large-scale chemical manufacturing; previously, we were engaged in fine chemical production ; (1) For PID control parameters, if they are set too conservatively, the response will be slow; this may result in an inability to keep up with changes in load, leading to either insufficient water addition or excessive water addition ; (2) We have very little experience in the large-scale chemical industry, so we are very interested in knowing how level control for such boilers is handled in that industry ? (3) In fact, the liquid level in our deaerator is very stable. Could the boiler liquid levels in various units be caused by improperly adjusted PID parameters or load fluctuations? I hope experienced sea travelers can offer some help! Thank you so much!
Reply #22017-06-12
Under DCS control, adjustments can be made by analyzing previous operating parameters and designing appropriate adjustment functions, provided that such fluctuations are regular and periodic, as that makes things easier.

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