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This post was last edited by Zhan Yao Chu Mo on 2019-1-28 at 10:21. Recently, there have been several devices that are not large in size and are made of high-strength steel or chromium-molybdenum steel; the drawings specify that non-destructive testing should be carried out at least 24 hours after welding is completed. Now, engineers at the manufacturing plant propose continuous operation with tightly linked processes: as soon as welding is completed, the parts are transferred to the heat treatment furnace, allowing hydrogen to dissipate and thus preventing the formation of delayed cracks. The manufacturing requirement specifies that non-destructive testing shall be carried out 24 hours after welding is completed on the drawings. Because they calculated that welding and heat treatment can be completed during the day, and then at night the testing facility can use film to conduct radiographic testing. If it’s 24 hours later, it will be during the day the following day, and non-destructive testing cannot be carried out during the day; it has to wait until night, which results in a full day’s delay. It is not conducive to manufacturers meeting tight deadlines. The manufacturer is confident about the quality; heat treatment was carried out immediately after welding, which allowed hydrogen to dissipate and prevented the formation of delayed cracks, so there is no need to wait another 24 hours. What do everyone think about this issue?
This post was last edited by Zhan Yao Chu Mo on 2019-1-28 at 10:33 @15837357920 @Wen Bing @niat8888 @taozb
In the case of delayed cracks, it is still necessary to wait 24 hours and then consult with the design team. Can’t perform non-destructive testing during the day either? Is there no flaw detection room?
GB/T150.4-2011 specifies clearly that non-destructive testing must be carried out after 24 hours.
Yes, ah. The manufacturer believes that the hydrogen has been eliminated, so there is no need to wait 24 hours
The manufacturer believes that the hydrogen has been eliminated, so there is no need to wait 24 hours
You can’t violate the standards, right? The boiler inspection agency won’t approve it either
Yeah. Such requirements are difficult to convince the design and special inspection agencies.
According to the manufacturer, is heat treatment carried out first and then non-destructive testing? Then agree to their request; non-destructive testing can be carried out after heat treatment, but if repair is necessary, overall heat treatment must be performed again after the repair.
For containers made of such materials, it is understandable if welding needs to be carried out continuously. However, if the design drawings and standard specifications are altered in order to meet tight deadlines, then it’s certain that the quality will not be guaranteed!
According to the manufacturer, is heat treatment carried out first and then non-destructive testing? Yes. And it doesn’t even take 24 hours. Non-destructive testing is carried out after heat treatment.