Twenty-five super practical \"mnemonics\" for equipment management”

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1. Three principles for equipment selection: technological advancement； Economically reasonable ； Suitable for production. 2. Three-level network system for equipment management: Level 1: Corporate level ； Level 2: Workshop level ； Level 3: Team level 3. Three-aspects management of equipment: Comprehensive management ； Total staff management ； Full-process management 4. Three strict requirements for equipment inspection and maintenance: Strictly follow the inspection plans and procedures ； Strictly control the quality of spare parts ； Strictly ensure the quality of maintenance work and the completion acceptance process. 5. Three principles for safe operation: Adhere to the shift handover system ； Insist on working with a valid license ； Persist in emphasizing safety, process standards, and labor discipline. 6. Three-level maintenance: Routine maintenance (daily maintenance) ； Level 1 maintenance (monthly maintenance) ； Level 2 maintenance (annual maintenance) 7. Three principles for handling accidents: Do not move on until the cause of the accident is identified ； Never let those responsible lack education ； No leniency is shown if preventive measures are not taken. 8. The 5 conditions for red-flagged equipment: ① Good performance in completing tasks, safety, and high attendance rate ； ②The equipment has good performance, and its parts and components are complete ； ③The power of the equipment meets the specified requirements ； ④Ensure proper cleaning, lubrication, tightening, adjustment, and corrosion protection of the equipment ； ⑤The basic information regarding equipment use and management is complete and accurate. 9. Three principles and four understandings/abilities for equipment operation: ① Three principles: Proper management, proper use, proper maintenance. ② Four understandings: Understanding the principle, understanding the structure, understanding the performance, understanding the purpose. ③ Four abilities: Ability to operate, ability to maintain, ability to inspect, ability to troubleshoot faults. 10. Two rules for equipment repair: Keep oils out of direct sunlight; keep cleaned parts out of direct sunlight. 3 rules to prevent items from falling to the ground: Oils, parts, and tools must not fall to the ground. 11. Four requirements for equipment use: Neatness, cleanliness, lubrication, safety. 12. Five discipline rules for equipment use: ① Use the equipment only with an operation permit, and comply with safety operating procedures ； ②Keep the equipment clean regularly and refuel it as specified ； ③Comply with the equipment handover system ； ④Take good care of tools and accessories; do not lose them ； ⑤If any abnormality is detected, the machine should be stopped immediately for inspection. 13. The eight-principle approach to equipment management: safety, reliability, economy, and rationality. 14. The three stages of equipment acceptance: acceptance upon unboxing, acceptance after trial operation, and final acceptance. 15. The twelve methods for repairing equipment: welding, patching, spraying, plating, riveting, inlaying, fitting, expanding, contracting, adjusting, modifying, and bonding. 16. The ten tasks involved in equipment maintenance: cleaning, lubrication, adjustment, tightening, and corrosion prevention. 17. The five-step method for checking equipment: observing, inspecting, feeling, listening. 18. The five principles for proper lubrication: specifying the person responsible, the location, the timing, the type of lubricant, and the amount to be used. 19. The three filtration steps in lubrication: ① filtration from the large oil tank to the oil storage container as the first stage of filtration ； ②There is two-stage filtration from the fuel tank to the fuel canister ； ③Three-stage filtration from the oil tank to various lubrication points. 20. Three-in-one inspection: ① Daily inspections by the station operator ； ②Regular inspections by professional inspectors ； ③Precise inspection by technical professionals 21. Eight principles for inspection: designated person, designated location, designated method, designated frequency, designated standards, designated plan, designated records, and designated procedures. 22. Four criteria for successful repair in one attempt: disassembly in one go, preparation of materials in one go, assembly in one go, and successful acceptance in one go. 23. Three principles for equipment management: designated person, designated equipment, and designated position. 24. Three-stage inspection system for equipment: self-inspection by the operator ； Mutual inspection with the repair technician’s cooperation ； Special inspections by inspectors 25. The four principles to ensure no leaks during equipment maintenance: no electric leaks, no oil leaks, no air leaks, no water leaks