How to control metal corrosion during the hydraulic testing of equipment?
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This post was last edited by Wang Wei2 on 2019-6-5 14:11. How to control metal corrosion during the water pressure testing of equipment?
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Pressure testing of equipment is an important aspect of corrosion control. Because the water used for pressure testing is also a corrosive agent for the equipment materials. To prevent corrosion of the equipment caused by pressure testing, it is necessary to pay attention to the quality of the water used for testing. This water should be treated to remain clean and free from any substances that could cause severe corrosion to the equipment. Second, it is important to ensure that the pressure testing procedure is carried out correctly. For carbon steel equipment, due to its poor corrosion resistance to water, the main goal is to prevent rusting of the carbon steel during and after pressure testing. A corrosion inhibitor can be added to water to reduce its corrosive effect on carbon steel. After pressure testing, the water should be drained immediately, and the surface dried with hot air to remove all moisture, after which it should be sealed. For stainless steel equipment, the key is to prevent the surface from being contaminated by chlorides. Because chlorides can cause various types of local corrosion in stainless steel. Although the general corrosion rate of stainless steel caused by tap water is low, tap water contains high levels of chlorides, making it unsuitable for pressure testing. Each factory has specific regulations regarding the allowable chloride content in the water used for pressure testing different stainless steel equipment. More importantly, after pressure testing, water should not remain in the equipment; it must be drained immediately and the surface dried. Otherwise, it can lead to the initiation of pitting. Furthermore, during the evaporation of water, chlorides are concentrated, creating a harsh corrosive environment for stainless steel equipment, which may suffer from corrosion and damage even before it is put into use.