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A small device made of 304 material, with an outer diameter of 159, a wall thickness of 6, and an inner diameter of 147; its cylinder body is made from a steel tube with dimensions φ159×6. Operating pressure: 3.2 MPa; design pressure: 4.0 MPa. The SW6 software for hydrostatic testing calculates the value at 6.4 MPa. Operating temperature: 320°C, design temperature: 400°C. The upper head and the cylinder are connected using HG/T20592 flanges WN150-63RF. Question 1: This device has an inner diameter of 147 and a total volume of over 30L; is inspection required? Question 2: Referring to the pressure and temperature rating table in standard HG/T20592, for PN63, 2C1, with an operating temperature of 350°C, the maximum allowable operating pressure (gauge pressure) is 34.5 bar, which is equivalent to 3.45 MPa. However, the operating temperature of my device is only 320°C, and the operating pressure is 3.2 MPa, which is lower than the 3.45 MPa specified in the table. Can the WN150-63RF be used directly as the equipment flange? (I used SW6 software for the calculations, and found that the WN150-63RF case could not be processed successfully; the calculations could be completed only after increasing the effective thickness of the flange by 5 mm.) But many people on the Internet say that the SW6 software is too conservative in its calculations, and many standard flanges fail to pass the checks). Since the customer does not need to provide a calculation sheet, should the WN150-63RF standard flange be chosen directly? Is it still necessary to thicken it?
Question 1: According to the Regulations on the Safety Supervision of Special Equipment, equipment with a volume exceeding 30L is subject to supervised inspection. Therefore, this device needs to be inspected. Question 2: Based on the data you provided, the operating pressure and temperature of this equipment are both below the specified values in the HG/T20592 standard; therefore, the WN150-63RF flange can be directly used as the equipment flange. However, since there may be discrepancies between the results obtained from software calculations and the actual conditions, it is recommended to conduct further calculations based on the actual situation when selecting flanges, in order to ensure the safety of the equipment. If the verification results require an increase in the effective thickness of the flange, then it must be thickened. .
In fixed-volume regulators, supervision and inspection are required when the following conditions are met simultaneously: (2) the volume is 30 L or more, and the inner diameter is 150 mm or more. If the volume is over 30L but the inner diameter is less than 150mm, I understand that no supervision or inspection is required.
Nominal diameter: sleepy: