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Problems that occur during the use of orifice plate flow meters

2018-04-18View Original

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The orifice plate flow meter is a type of differential pressure flow meter that features a simple and robust structure, ease of replication, stable and reliable performance, and low cost; it is widely used in industrial process control and flow monitoring. The advantage of the orifice plate flow meter is its standardized measurement process; no actual flow calibration is required when using it. It determines the flow rate of the fluid by calculating the pressure difference before and after the orifice plate, and it is also possible to estimate the measurement error. It is the only flow meter among all existing types that meets this standard, and to date, no other differential pressure flow meter has been able to surpass it. Of course, every type of flow meter has an allowable error range. What is usually specified in the manual refers to the laboratory error, that is, the error range under laboratory conditions. However, in actual use, the measurement conditions and operating environment of orifice plate flow meters cannot meet laboratory conditions; therefore, the actual error must be determined through practical use. Below are details on the problems that can occur when using orifice plate flow meters: 1. It is better to choose a range that is smaller rather than larger. The optimal range ratio for standard orifice plate flowmeters is less than 4:1; with the use of temperature and pressure compensation techniques, this ratio can reach up to 8:1. Beyond this range, orifice plate flowmeters are no longer suitable, and flowmeters with a larger range ratio should be used instead. In practical applications, equipment such as direct-fired engines and boilers often operate at high, medium, low flow rates or at multiple levels of flow. When designing such systems, it is necessary to meet both the requirements associated with the maximum gas consumption and the accuracy demands at the minimum flow rate; therefore, it is best to use one orifice plate flow meter for each piece of equipment ; 2. The differential pressure should be high rather than low. Choose to use a wide-range intelligent differential pressure transmitter ; 3. Reduce the pipe diameter while maintaining the measurement capacity and increase the flow velocity, thereby enabling the throttling element to be used at higher Reynolds numbers ; 4. Choose a smaller diameter ratio, ideally keeping it between 0.3 and 0.5; this allows for a higher upper limit on the differential pressure ; 5. Measurement is carried out using a parallel configuration of multiple tubes. The conditions mentioned above are the problems that orifice plate flow meters often encounter in practical use. To maintain measurements within the range of laboratory error, these practical issues must be resolved; only in this way can the accuracy of orifice plate flow meter measurements be ensured and errors reduced.

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