Safety production management
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1. The company has established a safety management organization, with a Safety and Environment Department assigned to handle the company’s safety management tasks. The safety management framework adopts a two-level system: at the company level, there is 1 full-time safety manager, while departments and workshops are equipped with full-time safety officers. The safety management network diagram is shown in Figure 1.20. file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps115.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps116.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps117.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps118.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps119.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11A.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11B.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11C.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11D.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11E.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps11F.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps120.tmp.png file:///C:\DOCUME~1\ADMINI~1\LOCALS~1\Temp\ksohtml\wps121.tmp.png 2. The company currently has 51 employees, and its production workshops operate on a three-shift, two-shift system. 3. Production management personnel, special operation personnel, and related workers have received training from the relevant departments; the specific details are shown in Table 1.7 below. Table 1.7 Training Status of Production Management Personnel and Special Operations WorkersSerial Number | Type of Certificate | Name | Expiry Date | Issuing Authority
1 | Person in charge of production and operation unit | Weng Jinlong | 2014.2.24 | Shanghai Work Safety Supervision Bureau
2 | Safety production management personnel | Kou Jinmin | 2014.2.24
3 | Other employees | Huan Yijun | 2014.2.24 | Zhou Hua | 2014.2.24
4 | Pressure vessel operations (filling gas cylinders with permanent gases, including cryogenic liquefied gases) | Lei Yonghua | 2012.9.25 | Shanghai Quality and Technical Supervision Bureau | Zhu Xuefeng | 2012.9.25
5 | P1 (Filling gas cylinders with permanent gases) | Long Anzhen | 2016.3.30 | Huang Linqi | 2015.11.29 | Hu Qiming | 2015.11.29 | Chen Lianjun | 2015.11.29 | Ji Chunting | 2016.3.30
6 | R1 (Operation of fixed pressure vessels) | Lei Yonghua | 2016.1.31
7 | Special equipment management (safety management of pressure vessels) | Zhu Xuefeng | 2012.10.13
8 | Special equipment management (safety management of gas cylinder filling) | Xu Aidi | 2012.10
9 | Pressure vessel operations (filling gas cylinders, including cryogenic liquefied gases) | Hu Yue | 2012.8 | Xu Bing | 2012.8 | Wu Shixian | 2012.8
10 | Driver (internal combustion engine forklift) | Yu Youliang | 2013.06.07
11 | Bridge crane driver (general bridge cranes >10T) | Gu Ruiying | 2012.10.29 | Minhang District Quality and Technical Supervision Bureau
4. Information regarding safety production responsibilities, safety management systems, and safety operating procedures is provided in Table 1.8 below. Table 1.8 List of Safety Production Systems
Serial Number | System Name
1 | Safety Production Responsibility System
2 | Safety Responsibilities of the General Manager
3 | Safety Responsibilities of the Deputy General Managers
4 | Safety Responsibilities of the Company Office
5 | Safety Responsibilities of the Production Planning Department
6 | Safety Responsibilities of the Finance Department
7 | Safety Responsibilities of the Transportation Department
8 | Safety Responsibilities of the Security Department
9 | Safety Responsibilities of Technical Personnel
10 | Safety Responsibilities of Gatekeepers
11 | Safety Responsibilities at Employee Work Posts
Safety Management Systems
12 | Systems for Regular Safety Production Meetings, etc.
13 | System for Ensuring Investment in Safety
14 | System for Incentives and Penalties Related to Safety Production
15 | System for Safety Training and Education
16 | System for Rotating Leadership Presence on Site
17 | System for Managing Special-Type Workers
18 | System for Safety Inspections and Identification/Remediation of Hazards
19 | System for Assessing Major Hazard Sources and Managing Safety
20 | System for Change Management
21 | Emergency Management System
22 | System for Managing Production Safety Accidents or Major Incidents
23 | Systems for Fire Prevention, Explosion Prevention, Poisoning Prevention, and Leak Prevention
24 | Systems for Managing Safety of Processes, Equipment, Electrical Instruments, and Utility Systems
25 | Systems for Managing Safety in Operations Such as Hot Work, Entry into Confined Spaces, Lifting, Working at Heights, Blind Flange Removal/Installation, Groundwork, Circuit Disconnection, and Equipment Inspection/Repair
26 | System for Managing Safety of Hazardous Chemicals
27 | Systems Related to Occupational Health
28 | System for the Use and Maintenance of Personal Protective Equipment
29 | System for Managing Contractors
30 | System for Regular Revision of Safety Management Systems and Operating Procedures
31 | System for Managing Work-Related Injuries
32 | System for the Use, Maintenance, and Repair of Equipment
33 | System for Managing Dangerous Goods
34 | System for the Receipt and Dispatch of Gas Cylinders
35 | System for Managing Gas Cylinder Warehouses
36 | System for the Fixed Filling of Gas Cylinders
37 | System for Regular Inspection of Gas Cylinders
38 | System for Inspection of Steel Cylinders Before Oxygen Filling
39 | System for Shift Handover in Gas Cylinder Filling
40 | System for Managing the Safety of Pressure Vessels
41 | System for Managing Equipment Under Close Monitoring
Safety Operating Procedures
42 | Safety Technical Operating Procedures for Cryogenic Liquid Pumps
43 | Safety Technical Operating Procedures for Cryogenic Liquid Storage Tanks
44 | Safety Technical Operating Procedures for Oxygen (Nitrogen) Pipeline Supply
45 | Safety Technical Operating Procedures for Gas Cylinder Filling
46 | Safety Technical Operating Procedures for Filling Oxygen Cylinders
47 | Safety Technical Operating Procedures for Hydrostatic Testing of Gas Cylinders
Note: The company’s safety production responsibility system and safety management systems comply with the requirements of **General Administration Order No. 41**