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Jilin Petrochemical Implements Precision Management to Reduce Losses; Key Metrics Reach Historic Best Levels

2026-01-21View Original

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On January 20, news came out from Jilin Company’s production scheduling meeting: by 2025, the company’s overall crude oil loss rate was expected to drop to 0.28%, while the processing loss rate was set to fall to 0.176%. Both of these key indicators in the refining industry reached record levels, demonstrating through the achievements of lean management a remarkable improvement in quality and efficiency. The comprehensive refining loss rate serves as a concrete benchmark for measuring the processing technology, operational control, and resource utilization levels of refining companies. By 2025, the transformation and upgrading of the refining industry will enter a more complex phase. With a focus on high-quality development, the company adheres to the concept of \"molecular refining\" and makes it a top priority to reduce losses and increase efficiency throughout the year. Everyone in the company works with determination to tackle the challenges associated with optimizing the entire refining process, ensuring that every drop of crude oil is utilized to its fullest potential. Stable production is the foundation for reducing losses, and the company gives top priority to improving the stability of equipment operation. The foundation for production operations is strengthened at every level by revising and improving operating procedures, organizing skill competitions for all employees, and upgrading the intelligent parameter monitoring system. The steady operation rate of the main refining units throughout the year reached 99.68%, serving as a solid foundation for the continuous decline in loss rates. To address the bottlenecks in key units such as atmospheric and vacuum distillation as well as hydrocracking, the company formed cross-functional teams dedicated to optimization, working directly at the production sites to further enhance process efficiency. By precisely adjusting reaction parameters and improving the precision of product cutting, the yield of high-quality products is steadily increased. Leveraging the achievements of digital transformation, the upgraded intelligent management platform enables real-time collection of production data and intelligent early warning of abnormalities, thereby reducing unplanned losses at the source and turning innovative intelligence into tangible benefits. In the field of resource recycling, the company has implemented a set of measures to save energy and reduce consumption, thereby bringing the \"sack hair\" spirit of Jihua to life. On the one hand, refined management of gas cabinets and compressors is enhanced, and a newly built gas recovery system is put into use to turn gas from waste into a valuable resource. On the other hand, strengthen the control of loading and film recycling systems to reduce material losses at the source. At the same time, a closed-system sampling program is implemented to strictly control the recovery of sample residues, thereby preventing waste of any remaining samples; this approach provides sustained momentum for reducing losses and increasing efficiency through attention to the details of daily operations. The record-high levels of these key indicators are a result of the company’s top-level leadership and strategic planning, as well as the efforts of all employees across the factory to overcome challenges. They also represent a practical implementation of the development philosophy focused on green and low-carbon practices as well as improved quality and efficiency. Next, the company will continue to harness the collective wisdom of its employees, explore further opportunities to reduce losses and increase efficiency, and move forward bravely on the path to high-quality development. (Zhang Xiaojun, Yang Zhida)

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