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Tower manufacturing

2017-07-08View Original

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The tower units manufactured by our company for our clients have been under repair for nearly a year, at a cost of almost one million. The issues reported on site were that the levelness of the tray support rings inside the tower was outside acceptable limits. This raises the question: what are the key points that need to be controlled during the manufacturing of tower vessels? Which dimensions will be affected by these points? How should the levelness of the support ring be ensured during marking and alignment? Are there any better manufacturing processes and testing methods? Please engage in active discussions. Please advise
Reply #22017-07-08
General working procedures for tray installation http://bbs.hcbbs.com/thread-1782125-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #32017-07-10
There is no such thing as an advanced manufacturing process; the key is to maintain strict control over every step, including the manufacturing dimensions of the tray and support ring components, marking of the internal parts, assembly, and welding – then there will be no problems. What’s feared is the word “seriousness,” yet it is often this very seriousness that is lacking!
Reply #42017-07-10
It depends on the leadership; they would rather extend the timeline than compromise on quality. I’ve seen cases where it takes half a year to manufacture the tower equipment in some companies, while on-site repairs take a year.
Reply #52017-07-10
Now many users emphasize the deadline; there’s nothing that can be done about it
Reply #62017-07-11
The essence of the craftsman spirit is diligence and doing things in an orderly manner. To emphasize the spirit of craftsmanship while at the same time demanding such and such speed goes against the laws of nature.
Reply #72017-07-11
They talk big online, but can they do it in reality? They’re still constantly rushing to meet deadlines
Reply #82017-07-13
I find reliable manufacturers to carry out the production, and I have never encountered any issues with the levelness of the support components – this is a fundamental requirement for pressure vessel manufacturers, and tower vessels are among the easiest to manufacture.
Reply #92017-07-17
This is not the process control of the manufacturing plant
Reply #102017-07-18
This post was last edited by gn_1984 on 2017-7-18 at 11:13. Management generally prioritizes speed over quality, with excessive administrative interference, which naturally leads to poor quality – this is a problem in many manufacturing plants in China.
Reply #112017-07-26
This post was last edited by gn_1984 on 2017-7-31 at 10:28. Our company specializes in the production of chemical packing; those who are interested can contact me via the site – advertising is not allowed.

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