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【Haichuan’s Best Practices】Identifying invalid heat tracing areas to reduce unnecessary steam output

2022-04-29View Original

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“Facing an annual steam consumption of 100,000 tons, we actively carried out optimizations of the steam system, aiming to eliminate inefficiencies, stop losses, and maximize benefits; as a result, we saved over 10,000 tons of steam and nearly 2 million yuan in costs. ”On August 4, Yu Chaofei, deputy head of the Production Technology Department at Liaoyang Petrochemical Power Plant, said.   Liaoyang Petrochemical established an optimization team; building on the shutdown of 8,310 meters of heat tracing pipelines, it continued to identify areas where heat tracing was unnecessary in order to reduce unnecessary energy consumption. Professional technicians have developed curves for air temperature, room temperature, and water supply temperature to ensure that the heating temperature remains within a reasonable range.   To reduce heat loss and improve the quality of steam supply, the optimization team continues to carry out specialized insulation improvement efforts. In the first half of this year, 5,880 meters of pipeline insulation were replaced. In the summer operation mode, the 210 traps used in winter operation are shut down, and approximately 1,500 meters of steam pipelines are taken out of service. By strengthening inspections, 4.1 tons of steam per hour were saved.   At the same time, employees precisely control the temperature of the heating lines based on the operating temperature of the heat-tracing materials in each device. Through technical upgrades, the reuse rate of steam condensate is increased, with the recovered low-pressure steam condensate being fed into the heating tower for recycling, thereby further maximizing the efficiency of steam use.

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