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Due to the explosion that occurred in Tianjin, there have been many inspection teams visiting our factory recently. Last week, a safety expert came to inspect our facility; through the sight glass on the water seal device, it appeared that there was no water in the seal. We explained to him that the visibility was poor due to scale buildup inside the sight glass, and that the water level could be seen clearly through another sight glass at the same height. He still claimed there was no overflow and suggested adding water to see if there would be immediate overflow. We pointed to the overflow outlet and explained that since gas contained condensed water which entered the water seal, and no additional water was added usually, there was still overflow, though it was just dripping slowly (it was possible to see water dripping from the overflow outlet at a rate of about 1 drop per second). The expert then asked us to show him any records related to the inspection of the overflow situation. To be honest, we usually just observed the dripping water during overflow and checked the water level through the sight glass; we really didn’t have any such records.
There are really no relevant records. . . . .
This requires that evidence must be kept for everything that is done, especially when safety is involved.
In fact, the ultimate goal of safety management is to prevent or reduce the occurrence of incidents or accidents, thereby avoiding casualties and property losses; Many experts really put the cart before the horse; of course, there are still some who are competent
When undergoing an expert examination, it is generally best not to try to explain anything.
When undergoing an expert examination, it is generally best not to try to explain anything. Take proactive steps to make corrections. . .
The poster is in the coking business, right? In fact, in coking plants, there are many gas water seals; some of them serve as flame arrestor water seals, while others are used for draining condensate. Anyway, the gas system is full of water seals everywhere. Therefore, for coking enterprises, the management of water seals in the gas system is quite important. Devices like flame arrestor water seals must have supply water, drainage, and level indication ; The drain water seal can be without water supply, but a liquid level is still required. After all, it’s not that important if the water seal doesn’t work; but fires, explosions, or poisoning incidents caused by gas leaks are no joke.
If you refuse to make corrections, you’re showing no respect for the experts, and then they will insist on getting things right with you.
That’s right; it’s beneficial for safety, and those who are willing to make the necessary adjustments will have experts available to help them. For example, if one insists on determining right from wrong, it is not beneficial for safety.
In fact, the experts’ requirements are not unfounded; given that the skills and awareness levels of everyone in the company vary, it is very necessary to have inspection records. I can only say that you haven’t encountered any problems, so it seems unnecessary.
In the field of safety, everything must be documented in writing to enable tracking. One has to go to the site and organize relevant documents; everything is related to safety. Sometimes safety officers aren’t omnipotent, but people assume they should be.