Wireless monitoring system for steam traps

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Hydrovent valve wireless monitoring system. System model: TMS. Installation method: Non-intrusive installation. This non-intrusive installation method is suitable for pipes of various diameters. Product description: The TMS system enables efficient diagnosis of the operating condition of hydrovent valves, allowing detection of steam leaks and water accumulation, thereby preventing issues such as equipment failures and product corrosion. The TMS hydrostatic valve wireless monitoring system was jointly developed and created by our company, Dalian Zhongzhi Jinggong Co., Ltd., and Dalian University of Technology, and it possesses independent intellectual property rights. The system’s functions for collecting data on the initial state, designing solutions, and performing big data calculations enable it to determine the actual amount of energy wasted over a certain period of time, as well as to predict energy waste in future periods. ① TC frequency collection: It captures the ultrasonic leakage signals generated when steam traps fail, providing a 24/7 monitoring mechanism for self-diagnosis and awareness. Advantages: 24/7 operation, comprehensive coverage, high frequency, and big data processing. ② TT data transmission: A relay-based, two-way wireless transmission system with extremely low energy consumption, ensuring long battery life and efficient data transmission for users. Advantages: low bandwidth, low power consumption, long range, high stability. ③ TM cloud computing analysis: performs big data analysis to provide scientific and objective quantitative results. Advantages: cloud-based cognitive computing, quantitative results. It is possible to track the actual energy waste over a certain period of time ； It is also possible to predict energy waste over future periods. The expert database provides rich and reliable diagnostic information. The advantage of TMS is that there is no need to be on-site; it can be easily monitored by connecting to a cloud server via a computer or mobile device. Cloud servers can establish mathematical models for data uploaded to the cloud and perform big data calculations, yielding scientific and objective quantitative results that are more accurate. Automatic alarm function, which can be checked via the display on a computer or mobile device. Non-invasive installation, no need for welding, suitable for various complex installation environments. Professional software features a clear interface, modular operation, and provides extensive management information. The wireless detection units are easy to network, simple to debug, and highly scalable for future expansion. There is no need for outsourcing; big data analysis provides managers with direct and objective product data, which is useful for selecting and modifying future products.