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Overpressure in the primary exhaust pressure of the hydrogen compressor

2017-07-17View Original

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Brief description of the situation: When the unit is started up for the first time or after a short shutdown and then restarted (with the hydrogen compressor still running and all pressure levels within normal ranges), the exhaust pressure at the first stage of the hydrogen compressor (a horizontal two-stage DW-13.8/4.5-22 model with a capacity of 13.8 m3/min) rises rapidly, accompanied by an increase in temperature; The temperature and pressure of the secondary exhaust remain unchanged ; The displacement has been significantly reduced. When the backup unit is activated, both the primary exhaust pressure and the secondary exhaust pressure increase simultaneously, up to the final backpressure. (Grade 1: normal at 1.0 MPa; Grade 2: 1.8–2.0 MPa). Repair: Disassembled to check the air valve; it is functioning normally ; After reinstalling the new gas valve and starting the machine, sometimes it operates normally while at other times it still experiences repeated synchronized pressure increases. After all the troubleshooting until the compressor was working properly, the unused backup unit was turned on and functioned normally. The workshop analyzed the reasons: certain macromolecules, sensitive molecules, or dusts were responsible for causing the gas valves to fail due to poisoning. But this explanation is too forced. It has occurred for the third time in the past decade, and the frequency is increasing (it has happened more than twice in the last year). I’m seeking help from all the experts! !
Reply #22017-07-17
The equipment manufacturers held a special meeting in 2009-2010 (I wasn’t in charge of that department at that time), but no conclusions were reached. I caught up with them again
Reply #32017-07-18
Have you checked the secondary suction valve?
Reply #42017-07-18
Inspection of the secondary inlet valve and secondary piston rings.
Reply #52017-07-19
:L, there should be information on this topic in the group
Reply #62017-07-19
When the unit is started up for the first time or after a short shutdown before being restarted... Could you explain the unit’s process flow?
Reply #72017-07-19
When the unit is started up for the first time or after a short shutdown before being restarted... Could you explain the unit’s process flow?
Reply #82017-07-19
Exhaust gas treatment unit, exhaust gas adsorption and separation system for hydrogen production from natural gas to purify hydrogen; No response. Only gas separation (pressure swing adsorption) is used, and the components are essentially hydrogen, nitrogen, carbon monoxide, carbon dioxide, as well as carbon group 1 to carbon group 4 compounds.
Reply #92017-07-19
The entire set of air valves has been checked and there are no issues; the problem lies in the compressor, but it can still be used after it’s repaired in some time

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