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What are some good methods for cleaning the fouling in the flow channels of plate heat exchangers?

2018-01-08View Original

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Our company has several Alfa Laval plate heat exchangers used to heat brine containing high levels of impurities such as Ca2+ and Mg2+. During the heating process, chemical reactions can lead to the formation of deposits such as calcium carbonate; after operating for a while, these deposits block the channels in the heat exchangers, rendering them unusable and forcing them to be taken out of service. It needs to be disassembled during cleaning; each piece is treated with hydrochloric acid to dissolve the deposits, after which it is reassembled for use. Such frequent disassembly and assembly (once a week) causes severe deformation of the plates. I would appreciate it if experts could suggest any better or faster methods to use; thank you!
Reply #22018-01-09
Have you tried cyclic cleaning with dilute phosphoric acid?
Reply #32018-01-09
We also kept taking it apart and cleaning it, but there was no good solution. It would be much easier if it could be cleaned in cycles
Reply #42018-01-09
It’s not a problem with the cleaning agent; we tried before to avoid disassembling the plate exchanger, by using dilute hydrochloric acid to be introduced at the material outlet and then circulated back to the acid storage tank via the plate exchanger inlet, thereby continuously adding acid to adjust the pH value, until no further changes in pH occurred and the acid washing process was stopped. However, the inspection of the pickling effect still showed poor results; in areas where the channels were severely blocked, the acid could not circulate and thus could not dissolve the scale layer, so it was better to remove each component and clean it individually. :'(:'(:'(
Reply #52018-02-27
A professional cleaning agent is still necessary. You can contact me to have it cleaned for you; I have eco-friendly cleaning agents that are non-toxic and non-corrosive. Phone number: 13034516699, website: http://www.spqing*ji.com
Reply #62018-02-28
Your company specializes in thermal oil systems and the cleaning of their pipelines. Can you clean the scale buildup and other issues I have?
Reply #72018-02-28
Our products can solve the problem of scaling, and there are already numerous cases to prove it!
Reply #82018-10-18
Hello, I have an Alfa Laval regeneration service package that I can send to you for review
Reply #92018-10-18
Should one try to clean it regularly in order to reduce scaling in the heat exchanger?
Reply #102018-10-24
Give shock-type regular acid addition a try
Reply #112018-10-25
Cleaning with sulfonic acid does not yield very noticeable results. It can only be disassembled and cleaned with a high-pressure water gun.

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