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Plate heat exchangers – Issues related to electrochemical corrosion

2022-05-23View Original

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The media used in our plate heat exchangers are chloride-containing solutions and water, and corrosion has occurred in certain areas at the joints between the plates and the sealing rings (the spots where the gaps are narrowest). The chloride ion concentration is around 3000, the pH is around 6.5, and the material of the plates is 316L. For the time being, the material of the plate is not considered; metal plates and chloride-containing solutions (electrolytes) undergo electrochemical corrosion as well as chloride corrosion. Charging of the plates due to friction, combined with potential leakage from the pumps used, may exacerbate electrochemical corrosion. It is currently unknown whether the chloride-containing solution and water are grounded, nor is it known whether the plate exchanger is grounded. Considering grounding each plate of the plate heat exchanger can help eliminate the electrostatic charges on the plates and the fluid, thereby equalizing the potential between them; this is done to reduce the rate of electrochemical corrosion. I’m not sure if what I said is correct; I hope you can point it out.
Reply #22022-05-30
Grounding is useless; corrosion will continue. Get ready to replace the titanium plate.
Reply #32022-06-01
Stainless steel is not resistant to chloride corrosion, so specific preventive measures must be taken. I recommend a chloride-resistant anti-corrosion coating with excellent cost-performance. Polyaniline heavy-duty anti-corrosion coating.
Reply #42022-06-02
3000 ppm of chloride ions is beyond what 316L can handle; consider using titanium instead.
Reply #52022-06-04
Have you considered the possible influence of the material composition of the sealing ring? There is always a trade-off between the corrosion resistance life of a plate and its thickness.
Reply #62022-06-21
I really hadn’t noticed this type of rubber seal before; thanks for the reminder
Reply #72022-07-07
Due to the high chloride content in the material, it is recommended to use a graphite heat exchanger. Graphite heat exchangers can be used for a long time at the boiling point of hydrochloric acid at any concentration without suffering from corrosion.
Reply #82022-07-17
I’m torn between titanium and material 254; there are some very fine particles suspended in the medium, and I’m worried that titanium won’t be resistant to wear
Reply #92022-07-18
Thank you:handshake
Reply #102022-07-22
The direction is wrong; even the best analysis you do is useless.

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