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Advantages and disadvantages of steam flow meters in measuring steam flow

2018-05-08View Original

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  A steam flow meter is a specialized instrument used to measure the cumulative mass flow rate of steam. It comes in both mechanical and intelligent versions; it displays the exact mass of steam that has passed through it via an indicator dial or an LCD screen. It can also output pulse signals, and features either manual pressure compensation or automatic temperature compensation. Due to its simple structure, moderate price, and wide measurement range, this flow meter is widely used in industries such as petroleum, petrochemicals, textiles, and heating, where steam flow meters are required.   Advantages of steam flow meters: 1. High accuracy, generally ±(1~1.5)%R.   2. It outputs pulse signals proportional to the flow rate, with no zero drift.   3. Within a certain range of Reynolds numbers, the output frequency is not affected by the fluid properties (density, viscosity) or its composition; in other words, the instrument coefficient depends only on the shape and size of the vortex generator and the pipe.   4. It has a wide measurement range; by selecting an appropriate diameter, the range ratio can reach 10:1.   5. It has a simple structure, is sturdy, and is easy to install and maintain. There is no need for pressure transfer pipes or three-valve assemblies, reducing leaks, blockages, and freezing.   6. Low pressure loss, approximately 1/4 to 1/2 of that of throttle-type differential pressure flow meters.   Disadvantages of steam flow meters: 1. Large-diameter steam flow meters have low resolution; generally, they are used for pipelines with a diameter of DN700 or less when the pipeline is full.   2. When the fluid has pressure fluctuations or flow rate fluctuations, the indicated value becomes significantly high, resulting in a significant impact; therefore, it is not suitable for pulsating flows.   3. It is sensitive to mechanical vibrations in pipelines and should not be used in areas with strong vibrations.   4. The sensor also faces difficulties when the fluid temperature is too high; generally, the fluid temperature should be ≤ 420°C.   Steam is mainly measured using orifice plates and vortex flow meters, etc., and users can select the appropriate type based on the operating conditions.   Flow measurement is one of the components of metrological science and technology, and it is closely related to the national economy, national defense construction, and scientific research. Doing this job well plays an important role in ensuring product quality, improving production efficiency, and promoting the development of science and technology. Especially in today’s era of energy crises and increasing automation in industrial production, the significance and role of flow meters in the national economy have become even more evident.
Reply #22018-05-08
In actual measurements, orifice plate flowmeters often exhibit significant errors, especially when the installation is not proper, there is insufficient straight pipe section, or there are large variations in operating parameters without temperature and pressure compensation; special attention should be paid to this when using such flowmeters for measurement purposes.

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