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Pressure testing experiment for basement addition/subtraction and interchange valves

2017-09-08View Original

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This post was last edited by Han Zong Jiu Wei on 2017-9-8 at 10:11. In order to test the sealing performance of the coke oven gas valve, it is necessary to conduct a pressure testing on the valve. I just graduated and started working in coking; my supervisor assigned me tasks for which I had to come up with plans. I’m looking for a senior colleague with experience in this area who could offer some guidance. Thank you, thank you!
Reply #22017-09-08
There are standard procedures for this; you can search online and refer to \"Coke Oven Production Technology\". The general process is as follows: Weld a air tank with a volume of 0.03 cubic meters, apply a pressure of 20 kPa (equivalent to 2 meters of water column), and maintain this pressure for 30 minutes. A pass is considered successful if the pressure drop is less than 500 Pa. Note that the valve should be adjusted to three positions – fully open, fully closed, and the intermediate position – and no butter should be applied to the surface of the valve; It is advisable to clean both the plug core and the interior of the shell with kerosene before compression.
Reply #32017-09-08
Hello, thank you so much! Is it possible to remove 5 to 6 valves and connect them together for pressure testing? Testing each one for 30 minutes is quite time-consuming and delays production.
Reply #42017-09-08
Trying to suppress them by putting them together definitely won’t work! It’s impossible to determine which one is leaking. Additionally, if each one leaks by 20%, then individually they would be considered qualified; but when all 5 are considered together, they fail the standard!
Reply #52017-09-08
Trying to suppress them by putting them together definitely won’t work! It’s impossible to determine which one is leaking. Additionally, if each one leaks by 20%, then individually they would be considered qualified; but when all 5 are considered together, they fail the standard!
Reply #62017-09-08
Trying to suppress them by putting them together definitely won’t work! It’s impossible to determine which one is leaking. Additionally, if each one leaks by 20%, then individually they would be considered qualified; but when all 5 are considered together, they fail the standard!

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