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Several key factors for accurate measurement by steam flow meters

2017-06-16View Original

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  I. The density compensation of steam flow meters must be scientific and accurate: In order to measure the mass flow rate of steam correctly, it is necessary to take into account changes in steam pressure and temperature, and compensate for the steam density using a flow integrator. The platinum resistance used for measuring steam temperature must be installed in accordance with relevant standards: the temperature-sensing platinum resistor should be placed at the center of the pipe, located 5 times the pipe diameter downstream of the flow meter, and the pipe where the resistor is installed should be insulated to ensure accurate temperature readings. When measuring steam pressure, it is important to note that if a pressure tap is used, zero point adjustment must be performed (as the gravity of the condensate in the pressure tap can cause a difference between the pressure measured by the pressure transmitter and the actual pressure, leading to errors in density compensation). Steam flow meters can also be adjusted using a flow integrator. The pressure transmitter is installed 4 times the pipe diameter downstream of the steam flow meter; the valves and gaskets in front of the pressure transmitter must be in good condition and unobstructed to ensure accurate measurement of steam pressure. If compensation is achieved by setting pressure and temperature, the values set should be as close as possible to the actual values; otherwise, the error will be large, and this method is generally not recommended.   It is essential to correctly set the operating mode of the steam flow meter in the flow integrator, as this is crucial for the accurate calculation of steam costs. In applications where it is difficult to determine the steam condition with certainty, it is recommended to use an intelligent flow integrator, combined with platinum resistors and pressure transmitters for temperature and pressure compensation, so as to achieve the most accurate measurement of the steam mass flow rate.   II. Proper installation of the straight pipe sections upstream and downstream of the steam flow meter For traditional vortex flow meters, the required lengths of straight pipe sections ahead of and behind the meter are 20 times the pipe diameter and 5 times the pipe diameter respectively (this is a technical requirement ensuring that there are no obstacles such as valves in front of the meter; if there are obstacles, the length of the straight pipe sections must be increased, as specified in the manufacturer’s instructions). If the straight sections upstream and downstream are insufficient, it will result in inadequate development of steam flow within the pipeline, causing distortions in the velocity distribution profile. Users can adjust the flow velocity distribution in the pipeline by installing a flow regulator in front of the steam flow meter or by adding straight pipe sections, so that the fluid at the steam flow meter is in a fully developed state. For some large-diameter steam flowmeters, it is more important to meet the installation requirements for the straight pipe sections upstream and downstream.   III. The range ratio of a steam flow meter should be appropriate. The range ratio refers to the ratio of the maximum flow rate that a flow meter can measure to its minimum flow rate, while still maintaining the desired level of accuracy. Users should select a flow meter based on their actual usage volume; theoretically, the range of the steam flow meter under consideration should fully cover the user’s usage range. Using the steam flow meter beyond the upper flow limit or below the lower flow limit will result in severe inaccuracies in its measurements. For example, for a vortex flow meter with an actual average flow rate of 5 t/h, a vortex flow meter with a diameter of 150 mm is generally suitable; however, when the flow rate drops to 0.3 t/h or exceeds 15 t/h, the meter suffers from severe measurement inaccuracies.   IV. Vibration and electromagnetic interference present at the site should be avoided. The vortex flow meters, which are most commonly used in steam measurement, are sensitive to mechanical vibration due to their design principles; as a result, their measurement results can be affected by such vibration. It is necessary to provide reliable support for the pipe sections before and after the steam flow meter, as well as install vibration-damping components. If pipe vibration is unavoidable, it is advisable to use steam flow meters with stronger resistance to interference, such as gas ultrasonic flow meters, intelligent vortex flow meters, or differential pressure flow meters. If there is vibration interference at the location of the steam flow meter, it will generate low-frequency pulse signals that affect the in-use vortex-type steam flow meter. The steam flow meter then transmits these pulses as flow signals to the flow integrator, resulting in an accumulation of flow volume; as a result, some vortex-type steam flow meters continue to accumulate a certain amount of value even when no steam is flowing for a period of time. This is why the flow meter keeps counting even when no steam is used; therefore, steam users must, even when they are not using steam, record the initial reading together with the steam supply company, in order to prevent the steam flow meter from counting unnecessarily.   V. It is important to conduct regular inspections in accordance with the law. The Metrology Law and the General Provisions on the Provision and Management of Energy Metering Instruments in Energy-Using Entities stipulate that metering instruments and energy metering instruments subject to mandatory inspection must be checked regularly; any instrument that fails to meet the required standards after such inspection shall not be used. Steam flow meters must be calibrated regularly, as this is a prerequisite for ensuring accurate measurement of steam flow. Therefore, end-users must send the steam flow meters they use to the local authorized metrological institutions every year for calibration. If the steam flow meter passes the calibration tests but still appears to give inaccurate readings in actual use, the user should look for solutions by checking aspects such as whether the meter is installed correctly, its appropriate selection, the settings related to its operating conditions, external interference, and any changes in the actual conditions of the steam.

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