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Let’s complain about the ledger management in refinery operation management. What ledgers do you have, which ones are necessary and which ones are optional?

2016-09-06View Original

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This post was last edited by 328104062 at 2016-9-6 15:44 as the title: 1. What accounts do you have? Our craftsmanship is available all year round: External operation inspection, internal operation record, three agents (corrosion inhibitor, antioxidant, NA3PO4...) addition ledger, circulating water inspection ledger, heat medium water inspection ledger, drain trap ledger, interlocking operation record ledger, blind plate ledger, energy consumption ledger per shift, alarm statistics ledger... Equipment is available all year round: High temperature pump inspection ledger, pump refueling ledger, unit special care ledger, and pump cranking ledger. . . . Available in winter: Heating inspection ledger, instrument air pressure ledger, air cooling temperature measurement ledger, antifreeze and condensation handover ledger, antifreeze and condensation inspection ledger, cecal dead end ledger... The ledgers on hand of technical managers are:: Heating furnace ledger, accident hazard ledger, unplanned shutdown ledger, safety valve ledger, pressure gauge ledger, corrosion monitoring ledger, pipeline thickness measurement ledger, on-site weekly inspection ledger, daily abnormality report analysis ledger... 2. What do you think of our ledger? Which ones are redundant? 3. How to prevent management due to ledgers? In reality, if any problem occurs (such as a leak in the circulating water heat exchanger causing oil in the circulating water, abnormal measurement of the unit probe) and it cannot be solved locally, someone will bring it up at the meeting and set up a ledger to strengthen employee training and learning. * , monitoring operation, special care... So: On the basis of monitoring operations, strengthening special care, careful inspections, strengthening training, setting up ledgers, and strengthening management (that is, checking ledgers and special care plans), it is as if all problems have been solved; No matter whether the problem is solved in the future, the ledger will always exist, because it has happened before, and the problems that have occurred have been solved.
Reply #22016-09-06
In fact, the role of accumulation is very effective. When certain similar problems arise, we can analyze what happened before and quickly find solutions. This is also a means to avoid a lot of duplication of work. Of course, some ledgers are not very useful or are similar to other ledgers. We can merge them and streamline them. However, this requires application and a lot of procedures, which is more troublesome. This is also a problem that cannot be solved by ourselves. Helpless
Reply #32016-09-06
Basically the same as us. We also have equipment and process weekly reports, monthly reports, various monthly summary plans, and 7-hour reports every morning.: Morning meeting at 40...:lol

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