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Hydrophobicity of steam-based heat dissipation and drying equipment

2021-01-14View Original

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The steam trap in steam-based heat dissipation and drying equipment, as well as in hydrophobic steam heat dissipation devices, should function properly under both high and low load conditions, and be able to quickly discharge large amounts of air. The amount of heat generated by the radial heat sink depends on the high surface temperature; it is therefore crucial to remove condensate water promptly. Hence, each heat sink must be equipped with an inverted bucket trap to quickly eliminate air and condensate water. Two similar heat sink plates can use the same steam trap for drainage. Thermodynamic steam traps or float-type steam traps can also be used for steam drainage. The steam radiator is a standard type; the steam pressure is generally below 2 bar g. A pressure-balanced drain valve with a combined inlet can be used, and no filter is needed to collect debris – it is sufficient to drain the waste material during the annual inspection of the drain valve. When replacing the liquid sac, it is important to ensure that the contact surfaces between the valve core and the valve seat remain clean. It is better to use a filter; a pressure-balanced steam trap combined with a filter can be employed. This type of radiator is often used in vacuum recovery systems, and the steam trap requires a special subcooled liquid chamber. Although box-type convective heat exchangers have a small steam space and do not allow condensate to accumulate, their design requires a compact layout. A pressure-balanced steam trap can meet its requirements. In box-type heat exchangers with forced convection (equipped with fans) that have high loads, it is necessary to keep the steam space free of condensate and air at all times. Although a Watt float-type steam trap is an ideal choice, it is difficult to install it properly inside the box. Therefore, a more satisfactory option is to install a pressure-balanced steam trap with as long a cooling section as possible in front of it. For unit heaters and heater assemblies, although the steam space is small, such heaters still generate a large amount of condensate water. The accumulation of condensate water or air can cause temperature instability and cold air flows, ultimately damaging the heater itself. An inverted bucket drain valve can be installed near the inlet. When horizontal pipes are used in downdraft hot air heaters, an eccentric reducer must be used at the condensate water outlet to prevent its accumulation. The drain valve should be installed below the outlet, with the heater’s outlet directed slightly downward, which helps improve the drainage of condensate water. When a set of vertical heating coils is installed side by side and air is blown past them, the heat energy released by the heating coils decreases in sequence, and the amount of condensate formed also decreases accordingly. Each group of pipe arrays must be equipped with an inverted drum steam trap separately. If a inverted bucket type steam trap is not installed, a float type steam trap can also be used. In such a multi-stage heating system, if high-pressure steam is used, in addition to recovering the condensed water, the flash steam generated from it can also be utilized for preheating the first stage of the equipment. However, when the heater unit is equipped with temperature control, flow loss can occur in the steam space, which prevents effective drainage of condensate. In such cases, a Watt vacuum breaker can be installed between the control valve and the inlet of the unit. The condensate drainage pipes should lead to a collection point, namely a drain tank connected to the atmosphere. The size of the check valve can be determined based on the flow loss load. Elevated coiled tubes are usually long-coiled types (such as those used in industrial drying applications); if not installed properly, water hammer may occur, and the heating speed will be slow, making it difficult to raise the temperature. Using a WT Watt pressure-balanced steam trap with a stainless-steel liquid chamber, a float-type steam trap, or an inverted bucket steam trap can all solve the problem. When using a inverted bucket type steam trap, a separate air release valve should be installed, especially at the end of the coil, to speed up startup.

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