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Call for Bids for the EPC General Contracting Project for the Transformation of Ammonia with Urea as a Substitute as a Flue Gas Denitration Reducing Agent at Hubei Company of Inner Mongolia Company

2022-04-26View Original

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Call for Bids for the EPC General Contracting Project for Replacing Liquid Ammonia with Urea as a Reducing Agent in Flue Gas Denitration at Hubei Company of Inner Mongolia Company – Author/Source: Date: 2022-04-26 Clicks: 9 1. Bidding Conditions The name of this bidding project is: Public Bidding for the EPC General Contracting Project to Replace Liquid Ammonia with Urea as a Reducing Agent in Flue Gas Denitration at Hubei Company of Inner Mongolia Company*. The bidder is Inner Mongolia Guohua Hulunbuir Power Generation Co., Ltd., and the project owner is also Inner Mongolia Guohua Hulunbuir Power Generation Co., Ltd.; the funding for this project comes from internal sources. *The tender conditions for this project have been met; therefore, a public tender with post-qualification review is being conducted domestically for this project. 2. Project Overview and Scope of Bidding 2.1 Project Overview, Scope of Bidding, and Division into Bids/Packages: 2.1.1 Project Overview: The site of Inner Mongolia Guohua Hulunbuir Power Generation Co., Ltd. (hereinafter referred to as “Hulunbuir Company”) is located to the south of the Baorixile Coal Mine, approximately 14 km away from Hailar District. The boiler for the first phase’s two 600 MW supercritical units is a 600 MW lignite-fired supercritical once-through boiler independently developed by Harbin Boiler Co., Ltd. The boiler model is HG-1913/25.4-HM15, and it is designed to burn coal from the Borixile open-pit mine. Unit 1 completed its 168-hour trial operation in one go on November 20, 2010, and was handed over for commercial operation ; Unit 2 completed its 168-hour trial operation in one go on December 1, 2010, and was handed over for commercial operation. Hubei Company uses the selective catalytic reduction (SCR) process for boiler denitrification; the reducing agent for this process is liquid ammonia purchased from external suppliers. The denitrification reactors are located between the economizer and the air preheater. Each unit is equipped with two SCR reactors, with the catalyst layers arranged in a 2+1 configuration. Currently, two layers of catalysts have been installed, with one layer reserved as a backup. The denitrification system is designed to handle an NOx concentration of 350 mg/Nm3 at the SCR inlet (under standard conditions, on a dry basis, with 6% O2). By 2016, both units had undergone upgrades to achieve ultra-low emission levels, with NOx emission concentrations below 50 mg/Nm3. The denitrification ammonia area is located on the northwest side of the plant site and consists of a truck loading/unloading area, a liquid ammonia storage area, and an evaporation area. The ammonia area is equipped with two 80 m³ horizontal liquid ammonia storage tanks, with a total liquid ammonia storage capacity of approximately 56 tons; this constitutes a major hazard source. To ensure the personal safety of power plant personnel and the safe and stable operation of all units in the plant, as well as to build a safe, green, and environmentally friendly power plant and achieve its sustainable and coordinated development, Hubei Company has decided to renovate the denitrification ammonia area. This will eliminate major hazards associated with the ammonia area and replace the liquid ammonia-based ammonia production process with a urea-catalyzed hydrolysis process for ammonia generation. 2.1.2 Scope of bidding and division of packages: The EPC project for replacing liquid ammonia with urea as the denitration reducing agent for the flue gas of two 600 MW-class boilers at Inner Mongolia Guohua Hulunbuir Power Generation Co., Ltd. (hereinafter referred to as “Hulunbuir Company”) (hereinafter referred to as the “Project”). This includes all tasks related to the design, procurement of equipment and materials, manufacturing, supply, transportation, and storage; construction and installation; metal testing; commissioning; a 168-hour continuous trial run; performance testing; project completion; engagement of a qualified entity to conduct the “three simultaneities” assessment and acceptance of safety facilities; engagement of a qualified entity to handle the approval, filing, and final acceptance regarding the environmental impact assessment under the “three simultaneities” principle; engagement of a qualified entity to carry out the “three simultaneities” assessment and acceptance concerning occupational health; energy conservation evaluation; submission for review and acceptance of fire protection designs, as well as fire protection filing; engagement of a safety assessment agency to prepare an evaluation report on the deregistration of major hazard sources; registration and filing of newly added special equipment; third-party reviews, acceptance, performance testing, defect rectification, training; transition of the two ammonia production systems, and their eventual commissioning and handover. The project also includes the demolition of old facilities in the area containing raw ammonia, site hardening, road planning, as well as the removal and disposal of waste materials in accordance with relevant laws and regulations. This also includes, in accordance with the requirements of local **departments** such as quality supervision, technical supervision, and engineering management, handling the registration of usage certificates for special or unique equipment such as pressure pipelines, pressure vessels, and lifting equipment; non-destructive testing of pressure pipelines and pressure vessels; as well as periodic inspections regarding quality and safety. For specific contents and requirements, please refer to Chapter 5 and Chapter 6. The bidder shall be responsible for all costs incurred from the work involved in the aforementioned scope of bidding. 2.2 Others: Planned completion date: From the date of contract signing until December 20, 2022, when the urea ammonia production area and Unit 1 will be completed and ready for operation; the completion date for Unit 2 will depend on the downtime of that unit. 2.2 Others: / 3. Bidder Qualification Requirements 3.1 Qualification and Experience Requirements: [1] Qualification Requirements: (1) The bidder must be an independently registered legal entity or other organization, and must provide valid proof documents. (2) The bidder must possess and provide a valid Grade I qualification certificate for general contracting of electric power engineering construction ; Or a Class-A design qualification certificate for the power industry (thermal power specialty) ; Or a Class A qualification certificate for specialized environmental engineering design (the scope of authorization for such a qualification certificate must include projects related to air pollution control). (3) If the bidder is a construction unit, it must possess and provide a valid safety production license. (4) If the bidder is a construction unit, it must possess and provide valid certification certificates for quality, environmental, and occupational health and safety management systems. 【2】Financial requirements: / 【3】Performance requirements: From January 1, 2017, to the bid submission deadline (subject to the contract signing date), the bidder must have at least 2 EPC project contracts of a similar type related to the ammonia production via urea hydrolysis for flue gas denitration in thermal power units with a single-unit capacity of 600MW or higher. Bidders must provide scanned copies of contracts that demonstrate compliance with the performance requirements for this tender, along with corresponding customer verification documents. The scanned contract copies must include at least the pages bearing the signatures of both parties to the contract, the date the contract was signed, and the key information specified in the performance requirements ; The user certification must be stamped by the end user, and can be an acceptance certificate, a usage certificate, follow-up records, or other supporting documents. 【4】Credit requirements: / 【5】Qualifications required for the project manager: (1) The bidder must provide a valid professional qualification certificate in the field of engineering construction, or a certificate indicating a senior professional title, for the proposed project manager. (2) The project manager must have at least 1 year of experience as an EPC or PC project manager for projects involving the conversion of liquid ammonia to urea (in a similar category). Bidders must provide documentation that can prove the project manager’s performance, such as contracts, acceptance certificates, or user testimonials – all of which must be stamped and include the name of the project, the name of the project manager, and the name of the company. 【6】Qualification requirements for the design leader: (Required if the bidder is a design firm) (1) The bidder must provide a valid registration certificate for professional qualifications in survey and design for the proposed design leader. (2) The design leader must have at least one experience as the design leader for a liquid ammonia to urea (similar type) project. Bidders must provide documentation proving the design leader’s qualifications, which can be contracts, acceptance certificates, customer testimonials, or other stamped documents (including the project name, the name of the design leader, and the name of the company). 【7】Qualification requirements for the construction supervisor: (Required if the bidder is the construction company) (1) The bidder must provide a valid registration certificate for a first-class constructor qualification (in the field of mechanical and electrical engineering or building engineering), as well as a valid certificate confirming compliance with safety regulations (Category B). (2) The construction supervisor must have at least one experience as a supervisor for projects involving the conversion of liquid ammonia to urea (similar types of projects). Bidders must provide documentation to prove the supervisor’s performance, which can be contracts, acceptance certificates, customer testimonials, or other stamped documents (including the project name, the name of the construction supervisor, and the name of the company). 【8】Construction machinery and equipment: / 【9】Project management organization and personnel: (Required if the bidder is the construction unit.) The bidder must provide a valid safety production assessment certificate (Category C) for the proposed person in charge of safety. 【10】Requirements for purchased goods: / 【11】Other requirements: / Note: Qualifications and performance records of parent and subsidiary companies cannot be used interchangeably. 3.2 Joint bids are not accepted for this project. 4. Acquisition of tender documents *The purchase of tender documents begins on 2022-04-26 09:00:00, and the deadline for purchasing them is 2022-05-05 16:30:00. *The price per set of tender documents for each bid section (package) is 500.0 RMB for Bid Section (Package) 1; no refund will be provided after purchase. *5. The deadline for submitting bid documents (the bid closing time, the same below) and the time for opening bids is 2022-05-17 14:00:00 (Beijing time); electronic bid documents shall be submitted.

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